ANNA UNIVERSITY, CHENNAI AFFILIATED, INSTITUTIONS R - 2008 B.E. PRODUCTION ENGINEERING II TO VIII SEMESTERS CURRICULUM AND SYLLABI ..." B.E. Production Engineering Syllabus Regulation 2008"...


ANNA UNIVERSITY, CHENNAI ,AFFILIATED INSTITUTIONS, R - 2008 ,B.E. PRODUCTION ENGINEERING ,II TO VIII SEMESTERS CURRICULUM AND SYLLABI


CODE COURSE TITLE L T P C
THEORY
1. HS2161 Technical English – II* 3 1 0 4
2. MA2161 Mathematics – II* 3 1 0 4
3. PH2161 Engineering Physics – II* 3 0 0 3
4. CY2161 Engineering Chemistry – II* 3 0 0 3

A. CIRCUIT BRANCHES
I Faculty of Electrical Engineering
1. B.E. Electrical and Electronics Engineering
2. B.E. Electronics and Instrumentation Engineering
3. B.E. Instrumentation and Control Engineering
II Faculty of Information and Communication Engineering
1. B.E. Computer Science and Engineering
2. B.E. Electronics and Communication Engineering
3. B.E. Bio Medical Engineering
4. B.Tech. Information Technology
B. NON – CIRCUIT BRANCHES
I Faculty of Civil Engineering
1. B.E. Civil Engineering
II Faculty of Mechanical Engineering
1. B.E. Aeronautical Engineering
2. B.E. Automobile Engineering
3. B.E. Marine Engineering
4. B.E. Mechanical Engineering
5. B.E. Production Engineering
III Faculty of Technology
1. B.Tech. Chemical Engineering
2. B.Tech. Biotechnology
3. B.Tech. Polymer Technology
4. B.Tech. Textile Technology
5. B.Tech. Textile Technology (Fashion Technology)
6. B.Tech. Petroleum Engineering
7. B.Tech. Plastics Technology
3
SEMESTER III (Applicable to the students admitted from the Academic year 2008 – 2009 onwards)
CODE NO. COURSE TITLE L T P C
THEORY
MA 2211 Transforms And Partial Differential Equation 3 1 0 4
PR 2201 Basic Machining Process 3 0 0 3
PR 2202 Basic of Thermodynamics and Thermal
Engineering 3 1 0 4
PR 2203 Engineering Metallurgy 3 0 0 3
ME 2204 Fluid Mechanics and Machinery 3 1 0 4
ME 2205 Electrical Drives and Controls 3 0 0 3
PRACTICAL
PR 2207 Basic Machining Process Lab 0 0 3 2
ME 2208 Fluid Mechanics and Machinery Lab 0 0 3 2
ME 2209 Electrical Engineering Lab 0 0 3 2
TOTAL 18 3 9 27
SEMESTER IV (Applicable to the students admitted from the Academic year 2008 – 2009 onwards)
CODE NO. COURSE TITLE L T P C
THEORY
MA 2266 Statistics and Numerical Methods 3 1 0 4
ME 2254 Strength of Materials 3 1 0 4
PR 2251 Advanced Machining Process 3 0 0 3
PR 2252 Theory of Machines 3 1 0 4
PR 2253 Fluid Power Drives and Control 3 1 0 4
ME 2255 Electronics and Microprocessors 3 0 0 3
PRACTICAL
PR 2254 Metallurgy Lab 0 0 3 2
ME 2256 Strength of Materials Lab 0 0 3 2
AT 2256 Computer Aided Machine Drawings Lab 0 0 4 2
TOTAL 18 4 10 28
SEMESTER-V
CODE NO. COURSE TITLE L T P C
THEORY
GE 2021 Environmental Science & Engineering 3 0 0 3
ME 2304 Engineering Metrology and Measurements 3 0 0 3
PR 2302 Metal Forming Technology 3 1 0 4
PR 2303 Engineering Statistics and Quality Control 3 1 0 4
PR 2304 Machine Elements Design 3 1 0 4
PR 2305 Foundry and Welding Technology 3 0 0 3
PRACTICALS
PR 2306 CNC Machine Lab 0 0 3 2
PR 2307 Fluid Power Lab 0 0 3 2
EC 2262 Electronics & Microprocessors Lab 0 0 3 2
GE 2321 Communication Skills Laboratory 0 0 4 2
TOTAL 18 3 13 29
4
SEMESTER-VI
CODE NO. COURSE TITLE L T P C
THEORY
PR 2351 Finite Element Analysis In Manufacturing
Engineering
3 0 0 3
PR 2352 Computer Aided Product Design 3 1 0 4
PR 2353 Automated Production and Computer Integrated
Manufacturing
3 1 0 4
PR 2354 Design of Jigs, Fixture and Press Tools & Drawing 3 1 0 4
Elective – I 3 0 0 3
Elective – II 3 0 0 3
PRACTICALS
PR 2355 Metal Forming Lab and Special Machines Lab 0 0 4 2
PR 2356 Metrology and Inspection Lab 0 0 3 2
PR 2357 Welding and Foundry Lab 0 0 4 2
TOTAL 18 3 11 27
SEMESTER-VII
CODE NO. COURSE TITLE L T P C
THEORY
GE 2022 Total Quality Management 3 0 0 3
ME 2401 Mechatronics 3 0 0 3
ME 2027 Process Planning and Cost Estimation 3 0 0 3
ME 2028 Robotics 3 0 0 3
Elective – III 3 0 0 3
Elective – IV 3 0 0 3
PRACTICALS
ME2404 Computer Aided Simulation and Analysis
Laboratory
0 0 3 2
ME 2405 Mechatronics Laboratory 0 0 3 2
PR 2404 Design and Fabrication Project 0 0 4 2
TOTAL 18 0 10 24
SEMESTER-VIII
CODE NO. COURSE TITLE L T P C
THEORY
MG 2451 Engineering Economics and Cost Analysis 3 0 0 3
Elective – V 3 0 0 3
Elective – VI 3 0 0 3
PRACTICALS
PR 2451 Comprehension 0 0 2 1
PR 2452 Project Work 0 0 12 6
TOTAL 9 0 14 16
5
SEMESTER – VI
ELECTIVE - I
SL.NO. CODE NO. COURSE TITLE L T P C
1. ME 2026 Unconventional Machining Processes 3 0 0 3
2. PR 2021 Precision Engineering 3 0 0 3
3. PR 2024 Surface Engineering 3 0 0 3
ELECTIVE - II
SL.NO. CODE NO. COURSE TITLE L T P C
1. MG 2021 Marketing Management 3 0 0 3
2. ME 2021 Quality Control & Reliability Engineering 3 0 0 3
3. PR 2022 Fuzzy Logic and ANN 3 0 0 3
4. PR 2023 Instrumentation and Control 3 0 0 3
SEMESTER VII
ELECTIVE - III
SL.NO. CODE NO. COURSE TITLE L T P C
1. PR 2025 Design of Machine Tool Structure 3 0 0 3
2. ME 2030 Composite Materials 3 0 0 3
3. PR 2028 Processing of Polymer and Composites 3 0 0 3
4. PR 2031 Non Destructive Testing Methods 3 0 0 3
5. PR 2032 Simulation of Manufacturing Systems 3 0 0 3
ELECTIVE - IV
SL.NO. CODE NO. COURSE TITLE L T P C
1. PR 2026 Production Management 3 0 0 3
2. PR 2027 Ergonomics 3 0 0 3
3. PR 2029 Engineering Economics and Financial
Management
3 0 0 3
4. PR 2030 Purchasing and Material Management 3 0 0 3
5. ME 2038 Operations Research 3 0 0 3
SEMESTER – VIII
ELECTIVE – V
SL.NO. CODE NO. COURSE TITLE L T P C
1. PR 2033 Reliability Engineering 3 0 0 3
2. PR 2034 Machine Tool Control and Condition Monitoring 3 0 0 3
3. PR 2035 Mini Project 0 0 6 3
4. GE 2025 Professional Ethics in Engineering 3 0 0 3
5. ME 2035 Entrepreneurship Development 3 0 0 3
6
ELECTIVE – VI
SL.NO. CODE NO. COURSE TITLE L T P C
1. PR 2036 Machine Vision 3 0 0 3
2. PR 2037 Advances in Operation Research 3 0 0 3
3. GE 2023 Fundamentals of Nanoscience 3 0 0 3
4. ME 2036 Production Planning & Control 3 0 0 3
5. ME 2037 Maintenance Engineering 3 0 0 3
7
HS2161 TECHNICAL ENGLISH II L T P C
3 1 0 4
AIM:
To encourage students to actively involve in participative learning of English and to help
them acquire Communication Skills.
OBJECTIVES:
1. To help students develop listening skills for academic and professional purposes.
2. To help students acquire the ability to speak effectively in English in real-life
situations.
3. To inculcate reading habit and to develop effective reading skills.
4. To help students improve their active and passive vocabulary.
5. To familiarize students with different rhetorical functions of scientific English.
6. To enable students write letters and reports effectively in formal and business
situations.
UNIT I 12
Technical Vocabulary - meanings in context, sequencing words, Articles- Prepositions,
intensive reading& predicting content, Reading and interpretation, extended definitions,
Process description
Suggested activities:
1. Exercises on word formation using the prefix ‘self’ - Gap filling with preposition.
2. Exercises - Using sequence words.
3. Reading comprehension exercise with questions based on inference – Reading
headings
4. and predicting the content – Reading advertisements and interpretation.
5. Writing extended definitions – Writing descriptions of processes – Writing
paragraphs based on discussions – Writing paragraphs describing the future.
UNIT II 12
Phrases / Structures indicating use / purpose – Adverbs-Skimming – Non-verbal
communication - Listening – correlating verbal and non-verbal communication -Speaking
in group discussions – Formal Letter writing – Writing analytical paragraphs.
Suggested activities:
1. Reading comprehension exercises with questions on overall content – Discussions
analyzing stylistic features (creative and factual description) - Reading
comprehension exercises with texts including graphic communication - Exercises in
interpreting non-verbal communication.
2. Listening comprehension exercises to categorise data in tables.
3. Writing formal letters, quotations, clarification, complaint – Letter seeking permission
for Industrial visits– Writing analytical paragraphs on different debatable issues.
UNIT III 12
Cause and effect expressions – Different grammatical forms of the same word - Speaking
– stress and intonation, Group Discussions - Reading – Critical reading - Listening, -
Writing – using connectives, report writing – types, structure, data collection, content,
form, recommendations .
Suggested activities:
1. Exercises combining sentences using cause and effect expressions – Gap filling
exercises using the appropriate tense forms – Making sentences using different
grammatical forms of the same word. ( Eg: object –verb / object – noun )
8
2. Speaking exercises involving the use of stress and intonation – Group discussions–
analysis of problems and offering solutions.
3. Reading comprehension exercises with critical questions, Multiple choice question.
4. Sequencing of jumbled sentences using connectives – Writing different types of
reports like industrial accident report and survey report – Writing recommendations.
UNIT IV 12
Numerical adjectives – Oral instructions – Descriptive writing – Argumentative
paragraphs – Letter of application - content, format (CV / Bio-data) - Instructions,
imperative forms - Checklists, Yes/No question form – E-mail communication.
Suggested Activities:
1. Rewriting exercises using numerical adjectives.
2. Reading comprehension exercises with analytical questions on content – Evaluation
of content.
3. Listening comprehension – entering information in tabular form, intensive listening
exercise and completing the steps of a process.
4. Speaking - Role play – group discussions – Activities giving oral instructions.
5. Writing descriptions, expanding hints – Writing argumentative paragraphs – Writing
formal letters – Writing letter of application with CV/Bio-data – Writing general and
safety instructions – Preparing checklists – Writing e-mail messages.
UNIT V 9
Speaking - Discussion of Problems and solutions - Creative and critical thinking – Writing
an essay, Writing a proposal.
Suggested Activities:
1. Case Studies on problems and solutions
2. Brain storming and discussion
3. Writing Critical essays
4. Writing short proposals of 2 pages for starting a project, solving
problems, etc.
5. Writing advertisements.
TOTAL: 60 PERIODS
TEXT BOOK:
1. Chapters 5 – 8. Department of Humanities & Social Sciences, Anna University,
‘English for Engineers and Technologists’ Combined Edition (Volumes 1 & 2),
Chennai: Orient Longman Pvt. Ltd., 2006. Themes 5 – 8 (Technology,
Communication, Environment, Industry)
REFERENCES:
1. P. K. Dutt, G. Rajeevan and C.L.N Prakash, ‘A Course in Communication Skills’,
Cambridge University Press, India 2007.
2. Krishna Mohan and Meera Banerjee, ‘Developing Communication Skills’, Macmillan
India Ltd., (Reprinted 1994 – 2007).
3. Edgar Thorpe, Showick Thorpe, ‘Objective English’, Second Edition, Pearson
Education, 2007.
EXTENSIVE READING:
1. Robin Sharma, ‘The Monk Who Sold His Ferrari’, Jaico Publishing House, 2007
9
NOTE:
The book listed under Extensive Reading is meant for inculcating the reading habit of the
students. They need not be used for testing purposes.
MA2161 MATHEMATICS – II L T P C
3 1 0 4
UNIT I ORDINARY DIFFERENTIAL EQUATIONS 12
Higher order linear differential equations with constant coefficients – Method of variation
of parameters – Cauchy’s and Legendre’s linear equations – Simultaneous first order
linear equations with constant coefficients.
UNIT II VECTOR CALCULUS 12
Gradient Divergence and Curl – Directional derivative – Irrotational and solenoidal vector
fields – Vector integration – Green’s theorem in a plane, Gauss divergence theorem and
stokes’ theorem (excluding proofs) – Simple applications involving cubes and rectangular
parallelpipeds.
UNIT III ANALYTIC FUNCTIONS 12
Functions of a complex variable – Analytic functions – Necessary conditions, Cauchy –
Riemann equation and Sufficient conditions (excluding proofs) – Harmonic and
orthogonal properties of analytic function – Harmonic conjugate – Construction of analytic
functions – Conformal mapping : w= z+c, cz, 1/z, and bilinear transformation.
UNIT IV COMPLEX INTEGRATION 12
Complex integration – Statement and applications of Cauchy’s integral theorem and
Cauchy’s integral formula – Taylor and Laurent expansions – Singular points – Residues
– Residue theorem – Application of residue theorem to evaluate real integrals – Unit
circle and semi-circular contour(excluding poles on boundaries).
UNIT V LAPLACE TRANSFORM 12
Laplace transform – Conditions for existence – Transform of elementary functions – Basic
properties – Transform of derivatives and integrals – Transform of unit step function and
i mpulse functions – Transform of periodic functions. Definition of Inverse Laplace transform as contour integral – Convolution theorem
(excluding proof) – Initial and Final value theorems – Solution of linear ODE of second
order with constant coefficients using Laplace transformation techniques.
TOTAL: 60 PERIODS
TEXT BOOK:
1. Bali N. P and Manish Goyal, “Text book of Engineering Mathematics”, 3
rd
Edition,
Laxmi Publications (p) Ltd., (2008).
2. Grewal. B.S, “Higher Engineering Mathematics”, 40
th
Edition, Khanna Publications,
Delhi, (2007).
REFERENCES:
1. Ramana B.V, “Higher Engineering Mathematics”,Tata McGraw Hill Publishing
10
Company, New Delhi, (2007).
2. Glyn James, “Advanced Engineering Mathematics”, 3
rd
Edition, Pearson Education,
(2007).
3. Erwin Kreyszig, “Advanced Engineering Mathematics”, 7
th
Edition, Wiley India, (2007).
4. Jain R.K and Iyengar S.R.K, “Advanced Engineering Mathematics”, 3
rd
Edition,
Narosa Publishing House Pvt. Ltd., (2007).
PH2161 ENGINEERING PHYSICS – II L T P C
3 0 0 3
UNIT I CONDUCTING MATERIALS 9
Conductors – classical free electron theory of metals – Electrical and thermal conductivity
– Wiedemann – Franz law – Lorentz number – Draw backs of classical theory – Quantum
theory – Fermi distribution function – Effect of temperature on Fermi Function – Density
of energy states – carrier concentration in metals.
UNIT II SEMICONDUCTING MATERIALS 9
Intrinsic semiconductor – carrier concentration derivation – Fermi level – Variation of
Fermi level with temperature – electrical conductivity – band gap determination – extrinsic
semiconductors – carrier concentration derivation in n-type and p-type semiconductor –
variation of Fermi level with temperature and impurity concentration – compound
semiconductors – Hall effect –Determination of Hall coefficient – Applications.
UNIT III MAGNETIC AND SUPERCONDUCTING MATERIALS 9
Origin of magnetic moment – Bohr magneton – Dia and para magnetism – Ferro
magnetism – Domain theory – Hysteresis – soft and hard magnetic materials – anti –
ferromagnetic materials – Ferrites – applications – magnetic recording and readout –
storage of magnetic data – tapes, floppy and magnetic disc drives.
Superconductivity : properties - Types of super conductors – BCS theory of
superconductivity(Qualitative) - High Tc superconductors – Applications of
superconductors – SQUID, cryotron, magnetic levitation.
UNIT IV DIELECTRIC MATERIALS 9
Electrical susceptibility – dielectric constant – electronic, ionic, orientational and space
charge polarization – frequency and temperature dependence of polarisation – internal
field – Claussius – Mosotti relation (derivation) – dielectric loss – dielectric breakdown –
uses of dielectric materials (capacitor and transformer) – ferroelectricity and applications.
UNIT V MODERN ENGINEERING MATERIALS 9
Metallic glasses: preparation, properties and applications.
Shape memory alloys (SMA): Characteristics, properties of NiTi alloy, application,
advantages and disadvantages of SMA
Nanomaterials: synthesis –plasma arcing – chemical vapour deposition – sol-gels –
electrodeposition – ball milling - properties of nanoparticles and applications.
Carbon nanotubes: fabrication – arc method – pulsed laser deposition – chemical vapour
d e position - structure – properties and applications. TOTAL: 45 PERIODS
11
TEXT BOOKS:
1. Charles Kittel ‘ Introduction to Solid State Physics’, John Wiley & sons,
7
th
edition, Singapore (2007)
2. Charles P. Poole and Frank J.Ownen, ’Introduction to Nanotechnology’, Wiley
India(2007) (for Unit V)
REFERENCES:
1. Rajendran, V, and Marikani A, ‘Materials science’Tata McGraw Hill publications,
(2004) New delhi.
2. Jayakumar, S. ‘Materials science’, R.K. Publishers, Coimbatore, (2008).
3. Palanisamy P.K, ‘Materials science’, Scitech publications(India) Pvt. LTd., Chennai,
second Edition(2007)
4. M. Arumugam, ‘Materials Science’ Anuradha publications, Kumbakonam, (2006).
CY2161 ENGINEERING CHEMISTRY – II L T P C
3 0 0 3
AIM
To impart a sound knowledge on the principles of chemistry involving the different
application oriented topics required for all engineering branches.
OBJECTIVES
• The student should be conversant with the principles electrochemistry,
electrochemical cells, emf and applications of emf measurements.
• Principles of corrosion control
• Chemistry of Fuels and combustion
• Industrial importance of Phase rule and alloys
• Analytical techniques and their importance.
UNIT I ELECTROCHEMISTRY 9
Electrochemical cells – reversible and irreversible cells – EMF – measurement of emf –
Single electrode potential – Nernst equation (problem) – reference electrodes –Standard
Hydrogen electrode -Calomel electrode – Ion selective electrode – glass electrode and
measurement of pH – electrochemical series – significance – potentiometer titrations
(redox - Fe²
+
vs dichromate and precipitation – Ag
+
vs CI
-
titrations) and conduct metric
ti trations (acid-base – HCI vs, NaOH) titrations,
UNIT II CORROSION AND CORROSION CONTROL 9
Chemical corrosion – Pilling – Bedworth rule – electrochemical corrosion – different types
– galvanic corrosion – differential aeration corrosion – factors influencing corrosion –
corrosion control – sacrificial anode and impressed cathodic current methods – corrosion
inhibitors – protective coatings – paints – constituents and functions – metallic coatings –
electroplating (Au) and electroless (Ni) plating.
UNIT III FUELS AND COMBUSTION 9
Calorific value – classification – Coal – proximate and ultimate analysis metallurgical coke
– manufacture by Otto-Hoffmann method – Petroleum processing and fractions –
cracking – catalytic cracking and methods-knocking – octane number and cetane number
– synthetic petrol – Fischer Tropsch and Bergius processes – Gaseous fuels- water gas,
producer gas, CNG and LPG, Flue gas analysis – Orsat apparatus – theoretical air for
combustion.
12
UNIT IV PHASE RULE AND ALLOYS 9
Statement and explanation of terms involved – one component system – water system –
condensed phase rule – construction of phase diagram by thermal analysis – simple
eutectic systems (lead-silver system only) – alloys – importance, ferrous alloys –
nichrome and stainless steel – heat treatment of steel, non-ferrous alloys – brass and
b ronze.
UNIT V ANALYTICAL TECHNIQUES 9
Beer-Lambert’s law (problem) – UV-visible spectroscopy and IR spectroscopy –
principles – instrumentation (problem) (block diagram only) – estimation of iron by
colorimetry – flame photometry – principle – instrumentation (block diagram only) –
estimation of sodium by flame photometry – atomic absorption spectroscopy – principles
– instrumentation (block diagram only) – estimation of nickel by atomic absorption
spectroscopy.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. P.C.Jain and Monica Jain, “Engineering Chemistry” Dhanpat Rai Pub, Co., New Delhi
(2002).
2. S.S.Dara “A text book of Engineering Chemistry” S.Chand & Co.Ltd., New Delhi
(2006).
REFERENCES:
1. B.Sivasankar “Engineering Chemistry” Tata McGraw-Hill Pub.Co.Ltd, New Delhi
(2008).
2. B.K.Sharma “Engineering Chemistry” Krishna Prakasan Media (P) Ltd., Meerut
(2001).
ME2151 ENGINEERING MECHANICS L T P C
3 1 0 4
OBJECTIVE
At the end of this course the student should be able to understand the vectorial and
scalar representation of forces and moments, static equilibrium of particles and rigid
bodies both in two dimensions and also in three dimensions. Further, he should
understand the principle of work and energy. He should be able to comprehend the effect
of friction on equilibrium. He should be able to understand the laws of motion, the
kinematics of motion and the interrelationship. He should also be able to write the
dynamic equilibrium equation. All these should be achieved both conceptually and
through solved examples.
UNIT I BASICS & STATICS OF PARTICLES 12
Introduction – Units and Dimensions – Laws of Mechanics – Lame’s theorem,
Parallelogram and triangular Law of forces – Vectors – Vectorial representation of forces
and moments – Vector operations: additions, subtraction, dot product, cross product –
Coplanar Forces – Resolution and Composition of forces – Equilibrium of a particle –
Forces in space – Equilibrium of a particle in space – Equivalent systems of forces –
Principle of transmissibility – Single equivalent force.
UNIT II EQUILIBRIUM OF RIGID BODIES 12
13
Free body diagram – Types of supports and their reactions – requirements of stable
equilibrium – Moments and Couples – Moment of a force about a point and about an axis
– Vectorial representation of moments and couples – Scalar components of a moment –
Varignon’s theorem – Equilibrium of Rigid bodies in two dimensions – Equilibrium of Rigid
bodies in three dimensions – Examples \
UNIT III PROPERTIES OF SURFACES AND SOLIDS 12
Determination of Areas and Volumes – First moment of area and the Centroid of sections
– Rectangle, circle, triangle from integration – T section, I section, - Angle section, Hollow
section by using standard formula – second and product moments of plane area –
Rectangle, triangle, circle from integration – T section, I section, Angle section, Hollow
section by using standard formula – Parallel axis theorem and perpendicular axis
theorem – Polar moment of inertia – Principal moments of inertia of plane areas –
Principal axes of inertia – Mass moment of inertia – Derivation of mass moment of inertia
for rectangular section, prism, sphere from first principle – Relation to area moments of
inertia.
UNIT IV DYNAMICS OF PARTICLES 12
Displacements, Velocity and acceleration, their relationship – Relative motion –
Curvilinear motion – Newton’s law – Work Energy Equation of particles – Impulse and
Momentum – Impact of elastic bodies.
UNIT V FRICTION AND ELEMENTS OF RIGID BODY DYNAMICS 12
Frictional force – Laws of Coloumb friction – simple contact friction – Rolling resistance –
Belt friction.
Translation and Rotation of Rigid Bodies – Velocity and acceleration – General Plane
motion.
TOTAL: 60 PERIODS
TEXT BOOK:
1. Beer, F.P and Johnson Jr. E.R. “Vector Mechanics for Engineers”, Vol. 1 Statics and
Vol. 2 Dynamics, McGraw-Hill International Edition, (1997).
REFERENCES:
1. Rajasekaran, S, Sankarasubramanian, G., “Fundamentals of Engineering
Mechanics”, Vikas Publishing House Pvt. Ltd., (2000).
2. Hibbeller, R.C., “Engineering Mechanics”, Vol. 1 Statics, Vol. 2 Dynamics, Pearson
Education Asia Pvt. Ltd., (2000).
3. Palanichamy, M.S., Nagam, S., “Engineering Mechanics – Statics & Dynamics”, Tata
McGraw-Hill, (2001).
4. Irving H. Shames, “Engineering Mechanics – Statics and Dynamics”, IV Edition –
Pearson Education Asia Pvt. Ltd., (2003).
5. Ashok Gupta, “Interactive Engineering Mechanics – Statics – A Virtual Tutor
(CDROM)”, Pearson Education Asia Pvt., Ltd., (2002).
EE2151 CIRCUIT THEORY L T P C
(Common to EEE, EIE and ICE Branches) 3 1 0 4
UNIT I BASIC CIRCUITS ANALYSIS 12
14
Ohm’s Law – Kirchoffs laws – DC and AC Circuits – Resistors in series and parallel
circuits – Mesh current and node voltage method of analysis for D.C and A.C. circuits.
UNIT II NETWORK REDUCTION AND NETWORK THEOREMS FOR DC AND AC
CIRCUITS: 12
Network reduction: voltage and current division, source transformation – star delta
conversion.
Thevenins and Novton & Theorem – Superposition Theorem – Maximum power transfer
theorem – Reciprocity Theorem.
UNIT III RESONANCE AND COUPLED CIRCUITS 12
Series and paralled resonance – their frequency response – Quality factor and Bandwidth
- Self and mutual inductance – Coefficient of coupling – Tuned circuits – Single tuned
circuits.
UNIT IV TRANSIENT RESPONSE FOR DC CIRCUITS 12
Transient response of RL, RC and RLC Circuits using Laplace transform for DC input and
A.C. with sinusoidal input.
UNIT V ANALYSING THREE PHASE CIRCUITS 12
Three phase balanced / unbalanced voltage sources – analysis of three phase 3-wire
and 4-wire circuits with star and delta connected loads, balanced & un balanced – phasor
diagram of voltages and currents – power and power factor measurements in three phase
circuits.
TOTAL: 60 PERIODS TEXT BOOKS:
1. William H. Hayt Jr, Jack E. Kemmerly and Steven M. Durbin, “Engineering Circuits
Analysis”,Tata McGraw Hill publishers, 6
th
edition, New Delhi, (2002).
2. Sudhakar A and Shyam Mohan SP, “Circuits and Network Analysis and
Synthesis”,Tata McGraw Hill, (2007).
REFERENCES:
1. Paranjothi SR, “Electric Circuits Analysis,” New Age International Ltd., New Delhi,
(1996).
2. Joseph A. Edminister, Mahmood Nahri, “Electric circuits”, Schaum’s series, Tata
McGraw-Hill, New Delhi (2001).
3. Chakrabati A, “Circuits Theory (Analysis and synthesis), Dhanpath Rai & Sons, New
Delhi, (1999).
4. Charles K. Alexander, Mathew N.O. Sadik, “Fundamentals of Electric Circuits”,
Second Edition, McGraw Hill, (2003).
EC2151 ELECTRIC CIRCUITS AND ELECTRON DEVICES L T P C
(For ECE, CSE, IT and Biomedical Engg. Branches) 3 1 0 4
UNIT I CIRCUIT ANALYSIS TECHNIQUES 12
Kirchoff’s current and voltage laws – series and parallel connection of independent
sources – R, L and C – Network Theorems – Thevenin, Superposition, Norton, Maximum
power transfer and duality – Star-delta conversion.
15
UNIT II TRANSIENT RESONANCE IN RLC CIRCUITS 12
Basic RL, RC and RLC circuits and their responses to pulse and sinusoidal inputs –
frequency response – Parallel and series resonances – Q factor – single tuned and
double tuned circuits.
UNIT III SEMICONDUCTOR DIODES 12
Review of intrinsic & extrinsic semiconductors – Theory of PN junction diode – Energy
band structure – current equation – space charge and diffusion capacitances – effect of
temperature and breakdown mechanism – Zener diode and its characteristics.
UNIT IV TRANSISTORS 12
Principle of operation of PNP and NPN transistors – study of CE, CB and CC
configurations and comparison of their characteristics – Breakdown in transistors –
operation and comparison of N-Channel and P-Channel JFET – drain current equation –
MOSFET – Enhancement and depletion types – structure and operation – comparison of
BJT with MOSFET – thermal effect on MOSFET.
UNIT V SPECIAL SEMICONDUCTOR DEVICES (Qualitative Treatment only) 12
Tunnel diodes – PIN diode, varactor diode – SCR characteristics and two transistor
equivalent model – UJT – Diac and Triac – Laser, CCD, Photodiode, Phototransistor,
Photoconductive and Photovoltaic cells – LED, LCD.
TOTAL: 60 PERIODS
TEXT BOOKS:
1. Joseph A. Edminister, Mahmood, Nahri, “Electric Circuits” – Shaum series, Tata
McGraw Hill, (2001)
2. S. Salivahanan, N. Suresh kumar and A. Vallavanraj, “Electronic Devices and
Circuits”,Tata McGraw Hill, 2
nd
Edition, (2008).
3. David A. Bell, “Electronic Devices and Circuits”, Oxford University Press, 5
th
Edition,
(2008).
REFERENCES:
1. Robert T. Paynter, “Introducing Electronics Devices and Circuits”, Pearson Education,
7
th
Education, (2006).
2. William H. Hayt, J.V. Jack, E. Kemmebly and steven M. Durbin, “Engineering Circuit
Analysis”,Tata McGraw Hill, 6
th
Edition, 2002.
3. J. Millman & Halkins, Satyebranta Jit, “Electronic Devices & Circuits”,Tata McGraw
Hill, 2
nd
Edition, 2008.
GE2151 BASIC ELECTRICAL AND ELECTRONICS ENGINEERING L T P C
(Common to branches under Civil, Mechanical and Technology faculty) 4 0 0 4
UNIT I ELECTRICAL CIRCUITS & MEASURMENTS 12
Ohm’s Law – Kirchoff’s Laws – Steady State Solution of DC Circuits – Introduction to AC
Circuits – Waveforms and RMS Value – Power and Power factor – Single Phase and
Three Phase Balanced Circuits.
16
Operating Principles of Moving Coil and Moving Iron Instruments (Ammeters and
Voltmeters), Dynamometer type Watt meters and Energy meters.
UNIT II ELECTRICAL MECHANICS 12
Construction, Principle of Operation, Basic Equations and Applications of DC Generators,
DC Motors, Single Phase Transformer, single phase induction Motor.
UNIT III SEMICONDUCTOR DEVICES AND APPLICATIONS 12
Characteristics of PN Junction Diode – Zener Effect – Zener Diode and its Characteristics
– Half wave and Full wave Rectifiers – Voltage Regulation.
Bipolar Junction Transistor – CB, CE, CC Configurations and Characteristics –
Elementary Treatment of Small Signal Amplifier.
UNIT IV DIGITAL ELECTRONICS 12
Binary Number System – Logic Gates – Boolean Algebra – Half and Full Adders – Flip-
Flops – Registers and Counters – A/D and D/A Conversion (single concepts)
UNIT V FUNDAMENTALS OF COMMUNICATION ENGINEERING 12
Types of Signals: Analog and Digital Signals – Modulation and Demodulation: Principles
of Amplitude and Frequency Modulations.
Communication Systems: Radio, TV, Fax, Microwave, Satellite and Optical Fibre (Block
Diagram Approach only).
TOTAL: 60 PERIODS
TEXT BOOKS:
1. V.N. Mittle “Basic Electrical Engineering”,Tata McGraw Hill Edition, New Delhi, 1990.
2. R.S. Sedha, “Applied Electronics” S. Chand & Co., 2006.
REFERENCES:
1. Muthusubramanian R, Salivahanan S and Muraleedharan K A, “Basic Electrical,
Electronics and Computer Engineering”,Tata McGraw Hill, Second Edition, (2006).
2. Nagsarkar T K and Sukhija M S, “Basics of Electrical Engineering”, Oxford press
(2005).
3. Mehta V K, “Principles of Electronics”, S.Chand & Company Ltd, (1994).
4. Mahmood Nahvi and Joseph A. Edminister, “Electric Circuits”, Schaum’ Outline
Series, McGraw Hill, (2002).
5. Premkumar N, “Basic Electrical Engineering”, Anuradha Publishers, (2003).
GE2152 BASIC CIVIL & MECHANICAL ENGINEERING L T P C
(Common to branches under Electrical and I & C Faculty) 4 0 0 4
A – CIVIL ENGINEERING
UNIT I SURVEYING AND CIVIL ENGINEERING MATERIALS 15 Surveying: Objects – types – classification – principles – measurements of distances –
angles – leveling – determination of areas – illustrative examples.
17
Civil Engineering Materials: Bricks – stones – sand – cement – concrete – steel
sections.
UNIT II BUILDING COMPONENTS AND STRUCTURES 15
Foundations: Types, Bearing capacity – Requirement of good foundations.
Superstructure: Brick masonry – stone masonry – beams – columns – lintels – roofing –
flooring – plastering – Mechanics – Internal and external forces – stress – strain –
elasticity – Types of Bridges and Dams – Basics of Interior Design and Landscaping.
TOTAL: 30 PERIODS
B – MECHANICAL ENGINEERING
UNIT III POWER PLANT ENGINEERING 10
Introduction, Classification of Power Plants – Working principle of steam, Gas, Diesel,
Hydro-electric and Nuclear Power plants – Merits and Demerits – Pumps and turbines –
working principle of Reciprocating pumps (single acting and double acting) – Centrifugal
Pump.
UNIT IV I C ENGINES 10
Internal combustion engines as automobile power plant – Working principle of Petrol and
Diesel Engines – Four stroke and two stroke cycles – Comparison of four stroke and two
stroke engines – Boiler as a power plant.
UNIT V REFRIGERATION AND AIR CONDITIONING SYSTEM 10
Terminology of Refrigeration and Air Conditioning. Principle of vapour compression and
absorption system – Layout of typical domestic refrigerator – Window and Split type room
Air conditioner.
TOTAL: 30 PERIODS
REFERENCES:
1. Shanmugam G and Palanichamy M S, “Basic Civil and Mechanical Engineering”,Tata
McGraw Hill Publishing Co., New Delhi, (1996).
2. Ramamrutham. S, “Basic Civil Engineering”, Dhanpat Rai Publishing Co. (P) Ltd.
(1999).
3. Seetharaman S. “Basic Civil Engineering”, Anuradha Agencies, (2005).
4. Venugopal K and Prahu Raja V, “Basic Mechanical Engineering”, Anuradha
Publishers, Kumbakonam, (2000).
5. Shantha Kumar S R J., “Basic Mechanical Engineering”, Hi-tech Publications,
Mayiladuthurai, (2000).
GE2155 COMPUTER PRACTICE LABORATORY – II L T P C
0 1 2 2 LIST OF EXPERIMENTS
1. UNIX COMMANDS 15
18
Study of Unix OS - Basic Shell Commands - Unix Editor
2. SHELL PROGRAMMING 1 5 Simple Shell program - Conditional Statements - Testing and Loops
3. C PROGRAMMING ON UNIX 15 Dynamic Storage Allocation-Pointers-Functions-File Handling
TOTAL: 45 PERIODS
HARDWARE / SOFTWARE REQUIREMENTS FOR A BATCH OF 30 STUDENTS
Hardware 1 UNIX Clone Server
33 Nodes (thin client or PCs)
Printer – 3 Nos.
Software OS – UNIX Clone (33 user license or License free Linux)
Compiler - C
GS2165 PHYSICS LABORATORY – II L T P C
0 0 3 2
LIST OF EXPERIMENTS
1. Determination of Young’s modulus of the material – non uniform bending.
2. Determination of Band Gap of a semiconductor material.
3. Determination of specific resistance of a given coil of wire – Carey Foster Bridge.
4. Determination of viscosity of liquid – Poiseuille’s method.
5. Spectrometer dispersive power of a prism.
6. Determination of Young’s modulus of the material – uniform bending.
7. Torsional pendulum – Determination of rigidity modulus.
• A minimum of FIVE experiments shall be offered.
• Laboratory classes on alternate weeks for Physics and Chemistry.
• The lab examinations will be held only in the second semester.
19
GS2165 CHEMISTRY LABORATORY – II L T P C
0 0 3 2
LIST OF EXPERIMENTS
1. Conduct metric titration (Simple acid base)
2. Conduct metric titration (Mixture of weak and strong acids)
3. Conduct metric titration using BaCl2 vs Na2 SO4
4. Potentiometric Titration (Fe
2+
/ KMnO4 or K2Cr2O7)
5. PH titration (acid & base)
6. Determination of water of crystallization of a crystalline salt (Copper sulphate)
7. Estimation of Ferric iron by spectrophotometry.
• A minimum of FIVE experiments shall be offered.
• Laboratory classes on alternate weeks for Physics and Chemistry.
• The lab examinations will be held only in the second semester.
ME2155 COMPUTER AIDED DRAFTING AND MODELING LABORATORY L T P C
0 1 2 2
List of Exercises using software capable of Drafting and Modeling
1. Study of capabilities of software for Drafting and Modeling – Coordinate systems
(absolute, relative, polar, etc.) – Creation of simple figures like polygon and general
multi-line figures.
2. Drawing of a Title Block with necessary text and projection symbol.
3. Drawing of curves like parabola, spiral, involute using Bspline or cubic spline.
4. Drawing of front view and top view of simple solids like prism, pyramid, cylinder,
cone, etc, and dimensioning.
5. Drawing front view, top view and side view of objects from the given pictorial views
(eg. V-block, Base of a mixie, Simple stool, Objects with hole and curves).
6. Drawing of a plan of residential building ( Two bed rooms, kitchen, hall, etc.)
7. Drawing of a simple steel truss.
8. Drawing sectional views of prism, pyramid, cylinder, cone, etc,
9. Drawing isometric projection of simple objects.
10. Creation of 3-D models of simple objects and obtaining 2-D multi-view drawings from
3-D model.
20
NOTE: Plotting of drawings must be made for each exercise and attached to the
records written by students.
List of Equipments for a batch of 30 students:
1. Pentium IV computer or better hardware, with suitable graphics facility -30 No.
2. Licensed software for Drafting and Modeling. – 30 Licenses
3. Laser Printer or Plotter to print / plot drawings – 2 No.
TOTAL: 45 PERIODS
EE2155 ELECTRICAL CIRCUIT LABORATORY L T P C
(Common to EEE, EIE and ICE) 0 0 3 2
LIST OF EXPERIMENTS
1. Verification of ohm’s laws and kirchoff’s laws.
2. Verification of Thevemin’s and Norton’s Theorem
3. Verification of superposition Theorem
4. Verification of maximum power transfer theorem.
5. Verification of reciprocity theorem
6. Measurement of self inductance of a coil
7. Verification of mesh and nodal analysis.
8. Transient response of RL and RC circuits for DC input.
9. Frequency response of series and parallel resonance circuits.
10. Frequency response of single tuned coupled circuits.
TOTAL: 45 PERIODS
EC2155 CIRCUITS AND DEVICES LABORATORY L T P C
0 0 3 2
1. Verification of KVL and KCL
2. Verification of Thevenin and Norton Theorems.
3. Verification of superposition Theorem.
21
4. Verification of Maximum power transfer and reciprocity theorems.
5. Frequency response of series and parallel resonance circuits.
6. Characteristics of PN and Zener diode
7. Characteristics of CE configuration
8. Characteristics of CB configuration
9. Characteristics of UJT and SCR
10. Characteristics of JFET and MOSFET
11. Characteristics of Diac and Triac.
12. Characteristics of Photodiode and Phototransistor.
TOTAL: 45 PERIODS
ENGLISH LANGUAGE LABORATORY (Optional) L T P C
0 0 2 -
1. Listening: 5
Listening & answering questions – gap filling – Listening and Note taking- Listening to
telephone conversations
2. Speaking: 5
Pronouncing words & sentences correctly – word stress – Conversation practice.
Classroom Session 20
1. Speaking: Introducing oneself, Introducing others, Role play, Debate-
Presentations: Body language, gestures, postures.
Group Discussions etc
2. Goal setting – interviews – stress time management – situational reasons
Eva luation (1) Lab Session – 40 marks
Listening – 10 marks
Speaking – 10 marks
Reading – 10 marks
Writing – 10 marks
(2) Classroom Session – 60 marks
Role play activities giving real life context – 30 marks
Presentation – 30 marks
Not e on Evaluation
1. Examples for role play situations:
a. Marketing engineer convincing a customer to buy his product.
b. Telephone conversation – Fixing an official appointment / Enquiry on
availability of flight or train tickets / placing an order. etc.
2. Presentations could be just a Minute (JAM activity) or an Extempore on
simple topics or visuals could be provided and students could be asked to
talk about it.
22
REFERENCES:
1. Hartley, Peter, Group Communication, London: Routledge, (2004).
2. Doff, Adrian and Christopher Jones, Language in Use – (Intermediate level),
Cambridge University Press, (1994).
3. Gammidge, Mick, Speaking Extra – A resource book of multi-level skills activities ,
Cambridge University Press, (2004).
4. Craven, Miles, Listening Extra - A resource book of multi-level skills activities,
Cambridge, Cambridge University Press, (2004).
5. Naterop, Jean & Rod Revell, Telephoning in English, Cambridge University Press,
(1987).
LAB REQUIREMENTS
1. Teacher – Console and systems for students
2. English Language Lab Software
3. Tape Recorders.
MA 2211 TRANSFORMS AND PARTIAL DIFFERENTIAL EQUATION L T P C
(Common to all branches) 3 1 0 4
OBJECTIVES
The course objective is to develop the skills of the students in the areas of Transforms
and Partial Differtial Equations. This will be necessary for their effective studies in a large
number of engineering subjects like heat conduction, communication systems, electrooptics
and electromagnetic theory. The course will also serve as a prerequisite for post
graduate and specialized studies and research.
UNIT I FOURIER SERIES 9 + 3
Dirichlet’s conditions – General Fourier series – Odd and even functions – Half range
sine series – Half range cosine series – Complex form of Fourier Series – Parseval’s
identify – Harmonic Analysis.
UNIT II FOURIER TRANSFORMS 9 + 3
Fourier integral theorem (without proof) – Fourier transform pair – Sine and
Cosine transforms – Properties – Transforms of simple functions – Convolution theorem
– Parseval’s identity.
UNIT III PARTIAL DIFFERENTIAL EQUATIONS 9 +3
Formation of partial differential equations – Lagrange’s linear equation – Solutions of
standard types of first order partial differential equations - Linear partial differential
equations of second and higher order with constant coefficients.
UNIT IV APPLICATIONS OF PARTIAL DIFFERENTIAL EQUATIONS 9 + 3
Solutions of one dimensional wave equation – One dimensional equation of heat
conduction – Steady state solution of two-dimensional equation of heat conduction
(Insulated edges excluded) – Fourier series solutions in cartesian coordinates.
UNIT V Z -TRANSFORMS AND DIFFERENCE EQUATIONS 9 + 3
Z-transforms - Elementary properties – Inverse Z-transform – Convolution theorem -
Formation of difference equations – Solution of difference equations using Z-transform.
LECTURES: 45 TUTORIALS: 15 TOTAL: 60 PERIODS
23
TEXT BOOKS
1. Grewal, B.S, ‘Higher Engineering Mathematics’ 40th Edition, Khanna publishers,
Delhi, (2007)
REFERENCES
1. Bali.N.P and Manish Goyal ‘A Textbook of Engineering Mathematics’, Seventh Edition,
Laxmi Publications(P) Ltd. (2007)
2. Ramana.B.V. ‘Higher Engineering Mathematics’ Tata Mc-GrawHill Publishing
Company limited, New Delhi (2007).
3. Glyn James, ‘Advanced Modern Engineering Mathematics’, Third edition-Pearson
Education (2007).
4. Erwin Kreyszig ’Advanced Engineering Mathematics’, Eighth edition-Wiley India
(2007).
PR 2201 BASIC MACHINING PROCESSES L T P C
3 0 0 3
OBJECTIVE:
 To impart the knowledge on basic concepts of various machining processes and
machine tools
UNIT I LATHE 9
Introduction to production processes – types of production (job, batch and mass) –
production processes – Casting, Forming, Machining and Welding, Machine and Machine
Tool – Lathe – Engine Lathe – block diagram – sketch – functions of each part – work
holding devices in lathe – functions – Chuck, Centre, Dogs, Steady Rest and Follower
Rest, mechanism of lathe – Apron, Feed, Tumbler Gear, various operations performed in
Lathe – facing, turning, chamfering and knurling – relative positions of tool and job –
Taper turning operations (three methods_ thread cutting – thread – RH and LH, single
start and multi start with application – Method of thread cutting – selection and
arrangement of tool and work. Problems in metric and inch thread conversion –
Specifications of Lathe – Burnishing.
UNIT II SHAPER, PLANER & SLOTTER 9
Purpose of shaping – block diagram – functions of each part. Purpose of planer – block
diagram – functions of each part. Purpose of slotting machine – block diagram –
functions and working principle. Operations carried out – horizontal plane, vertical plane,
v type with relative position – Comparison of planer with shaper – work holding devices in
shaper and planer – Quick return mechanism in shaper – mechanical and hydraulic –
cross feed mechanism –Types of planer with application – mechanism in planer –
Comparison of shaping with slotting – tool holding devices in shaper, planer and slotter –
specifications of shaper, planer and slotter simple problems to calculate the velocity –
speed, feed and depth of cut.
UNIT III DRILLING 9
Purpose of drilling – block diagrm and function – types of drilling machines – portable
drilling – bench type – sensitive drilling – radial arm drilling – functions of parts – purpose
and operation – gang milling, multiple drill head, upright drilling, relative operations –
reaming, boring, tapping, counter boring, courses sinking, trepanning and spot facing
(with simple sketch, purpose and application). Work holding devices – specification
torque calculation – speed, feed and depth of cut.
24
UNIT IV MILLING 9
Milling machine purpose – up and down milling – classification of milling machines – slot,
keyway machining – methods of milling – single piece, string, rotary, index, gang,
progressive, copy. Horizontal milling machine – block diagram – functions of each partapplications
– Vertical milling machine – block diagram – functions of each part
applications – Gear cutting using milling machine – procedure with neat sketch – milling
cutters – peripheral, face, end T slot, form etc. – attachments and special accessories for
milling – rotary, slotting attachment – indexing mechanism – methods of indexing – direct,
plain, compound and differential indexing – problems – specifications – cutting conditions
and parameters.
UNIT V GRINDING 9
Purpose – classification – surface finish – applications – grinding wheel – types –
specifications – selection – surface grinding machine – block diagram – functions of each
part – cylindrical grinding – Centreless grinding – Comparison – infeed, end feed and
through feed. Balancing, dressing, loading and Truing of wheel – special grinding
machines – specification of machine – cutting condition.
For all machines, demonstration to be done in a Workshop or using CD to explain the
actual operation.
TOTAL: 45 PERIODS
TEXT BOOKS
1. HMT Bangalore, “Production Technology”, Tata Mc-Graw Hill Publishing Company
Limited, New Delhi, 2001.
2. P.C. Sharma, “A Text Book of Production Technology”, S.Chand and Company, 2001.
REFERENCES
1. R.K. Jain, “Production Technology”, Khanna Publishers, New Delhi, 2001.
2. Hajra Choudhary etal, “Elements of Production Technology –Vol.II”, Asia Publishing
House, 2000.
3. B.Kumar, “Manufacturing Technology”, Khanna Publishers, New Delhi 2000.
4. P.Radhakrishnan, “Manufacturing Technology, Vol.I”, Scitech Publications, 2002.
PR2202 BASICS OF THERMODYNAMICS AND THERMAL ENGINEERING L T P C
3 1 0 4
OBJECTIVE
To introduce fundamental concepts in thermodynamics, heat tramsfer, propulsion and
refrigeration and air conditioning.
UNIT I BASIC THERMODYNAMICS 16
Systems, Zeroth low, First law. Steady flow energy equation. Heat and work transfer in
flow and non-flow processes. Second law, Kelvin-Planck statement - Clausius statement
- Concept of Entropy, Clausius inequality, Entropy change in non-flow processes.
Properties of gases and vapours.
UNIT II AIR CYCLE AND COMPRESSORS 12
Otto, Diesel, Dual combustion and Brayton cycles. Air standard efficiency . Mean
effective pressure, Reciprocating compressors.
25
UNIT III STEAM AND JET PROPULSION 12
Properties of steam – Rankine cycle – Steam Nozzles – Simple jet propulsion system –
Thrust rocket motor – Specific impulse.
UNIT IV REFRIGERATION AND AIR-CONDITIONING 10
Principles of Psychrometry and refrigeration - Vapour compression - Vapour absorption
types - Co-efficient of performance, Properties of refrigerants – Basic Principle and types
Air conditioning.
UNIT V HEAT TRANSFER 10
Conduction in parallel, radial and composite wall – Basics of Convective heat transfer -
Fundamentals of Radiative heat transfer – Flow through heat exchangers.
L = 45, T = 15, TOTAL = 60 PERIODS
(Use of standard thermodynamic tables, Mollier diagram and Refrigerant property tables
are permitted)
TEXT BOOKS
1. Nag.P.K., “Engineering Thermodynamics”, Tata McGraw-Hill, New Delhi, 2007.
2. Rathakrishnan E., “Fundamentals of Engineering Thermodynamics”, Prentice-Hall
India, 2005.
REFERENCES
1. Ramalingam K.K. “Thermodynamics”, Sci-Tech Publications, 2006
2. Holman.J.P., “Thermodynamics”, 3rd Ed. McGraw-Hill, 2007.
3. Venwylen and Sontag, “Classical Thermodynamics”, Wiley Eastern, 1987
4. Arora C.P, “ Thermodynamics”, Tata McGraw-Hill, New Delhi, 2003.
5. Merala C, Pother, Craig W, Somerton, “ Thermodynamics for Engineers”, Schaum
Outline Series, Tata McGraw-Hill, New Delhi, 2004.
PR 2203 ENGINEERING METALLURGY L T P C
3 0 0 3 OBJECTIVE:
 To introduce the various concepts of metallurgy, metallurgical structures and
mechanical properties, testing of metals
 To impart the knowledge on metallurgy with respect to foundry and welding
processes
UNIT I CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS 10
Crystal structure – BCC, FCC and HCP structure – unit cell – crystallographic planes and
directions, miller indices – crystal imperfection, point, line, planner and volume defects –
Grain size, ASTM grain size number. Constitution of alloys – Solid solutions,
substitutional and interstitial – phase diagrams, isomorphous, eutectic, peritectic,
eutectoid and peritectoid reactions, Iron – Iron carbide and Iron – Charbide & Iron
Graphite equilibrium diagram. Classification of steel and cast iron - microstructures of
Steels & Cast irons - properties and application.
UNIT II HEAT TREATMENT 10
Defintion – Full annealing, stress relief, recrystallisation and spheroidizing – normalizing,
hardening and tempering of steel, Isothermal transformation diagrams – cooling curves
26
superimposed on I.T. diagram CCR – Hardenability, Jominy end quench test –
Austempering martempering – case hardening, carburizing, nitriding cyaniding,
carbonitriding – Flame, Induction Laser and Electron beam and plasma phase hardening
– Special and Duplex surface hardening processes.
UNIT III FERROUS AND NON FERROUS METALS 9
Effect of alloying additions on steel (Mn, Si, Cr, Mo, V Ti & W) – stainless and tool steels
– HSLA – maraging steels – Gray, white, malleable spheroidal, graphite, alloy cast irons
Copper and Copper alloys, Brass, Bronze and Cupronickel – Aluminium and AI-Cu –
precipitation strengthening treatment – Bearing alloys, Alloys of Ti, Zn Mg and Ni –
Intermetallics, Ni, Ti Aluminides – Shape memory alloys.
UNIT IV MECHANICAL PROPERTIES AND TESTING 8
Mechanism of plastic deformation, slip and twinning – Types of fracture – Testing of
materials under tension, compression and shear loads – hardness tests (Brinell, Vickers
and Rockwell) micro and nano hardness test impact test, Izod and charpy, fatigue and
creep mechanisms – types of wear – preventions.
UNIT V WELDING AND FOUNDRY METALLURGY 8
Weld thermal cycle – Microstructure of HAZ in Steel and Aluminium alloys – weldability of
steel, cast iron and non-ferrous alloys – Pre and Post weld heat treatment – Residual
stress and distortion – casting solidification – Formation of dendrite, columnar and
equiaxed grains – castability of steel, cast iron, Stainless Steel Al and Cu alloys.
TOTAL: 45 PERIODS
TEXT BOOKS
1. Donald R.Askeland – The Science and Engineering of materials – 4th Edition –
Thomson Engineering – 2002
2. Keneth G.Budinski and Michael K.Budinski “Engineering Materials” Prentice Hall of
India Private Limited, 7th Edition Indian Reprint 2004”.
REFERENCES
1. Sydney H.Avner “Introduction to Physical Metallurgy” McGraw Hill Book Co., 2001
2. Raghavan V. Materials Science & Engg” Prentice Hall of India Pvt.Ltd., 2004
3. William D Callister “Material Science & Engg – John Wiley & Sons, 2002
4. L.H.Van Vlack, “Materials Engg. Concepts and Applications, 2001.
ME2204 FLUID MECHANICS AND MACHINERY L T P C
(Common to Aeronautical, Mechanical, Automobile & Production) 3 1 0 4
OBJECTIVES
 The student is introduced to the mechanics of fluids through a thorough
understanding of the properties of the fluids. The dynamics of fluids is introduced
through the control volume approach which gives an integrated under standing of the
transport of mass, momentum and energy.
 The applications of the conservation laws to flow though pipes and hydraulics
machines are studied
UNIT I INTRODUCTION 12
Units & Dimensions. Properties of fluids – Specific gravity, specific weight, viscosity,
compressibility, vapour pressure and gas laws – capillarity and surface tension. Flow
characteristics: concepts of system and control volume. Application of control volume to
27
continuity equiation, energy equation, momentum equation and moment of momentum
equation.
UNIT II FLOW THROUG CIRCULAR CONDUITS 12
Laminar flow though circular conduits and circular annuli. Boundary layer concepts.
Boundary layer thickness. Hydraulic and energy gradient. Darcy – Weisbach equaition.
Friction factor and Moody diagram. Commercial pipes. Minor losses. Flow though pipes in
series and in parallel.
UNIT III DIMENSIONAL ANALYSIS 9
Dimension and units: Buckingham’s theorem. Discussion on dimensionless parameters.
Models and similitude. Applications of dimensionless parameters.
UNIT IV ROTO DYNAMIC MACHINES 16
Homologus units. Specific speed. Elementary cascade theory. Theory of turbo machines.
Euler’s equation. Hydraulic efficiency. Velocity components at the entry and exit of the
rotor. Velocity triangle for single stage radial flow and axial flow machines. Centrifugal
pumps, turbines, performance curves for pumps and turbines.
UNIT V POSITIVE DISPLACEMENT MACHINES 11
Recriprocating pumps, Indicator diagrams, Work saved by air vessels. Rotory pumps.
Classification. Working and performance curves.
TOTAL: 60 PERIODS
TEXT BOOKS:
1. Streeter. V. L., and Wylie, E.B., Fluid Mechanics, McGraw Hill, 1983.
2. Rathakrishnan. E, Fluid Mechanics, Prentice Hall of India (II Ed.), 2007.
REFERENCES:
1. Ramamritham. S, Fluid Mechanics, Hydraulics and Fluid Machines, Dhanpat Rai &
Sons, Delhi, 1988.
2. Kumar. K.L., Engineering Fluid Mechanics (VII Ed.) Eurasia Publishing House (P)
Ltd., New Delhi, 1995.
3. Bansal, R.K., Fluid Mechanics and Hydraulics Machines, Laxmi Publications (P) Ltd.,
New Delhi.
ME2205 ELECTRICAL DRIVES AND CONTROLS L T P C
(Common to Mechanical, Production &Technology Faculty) 3 0 0 3
OBJECTIVES
 To understand the basic concepts of different types of electrical machines and
their performance.
 To study the different methods of starting D.C motors and induction motors.
 To study the conventional and solid-state drives
UNIT I INTRODUCTION 8
Basic Elements – Types of Electric Drives – factors influencing the choice of electrical
drives – heating and cooling curves – Loading conditions and classes of duty – Selection
of power rating for drive motors with regard to thermal overloading and Load variation
factors
28
UNIT II DRIVE MOTOR CHARACTERISTICS 9
Mechanical characteristics – Speed-Torque characteristics of various types of load and
drive motors – Braking of Electrical motors – DC motors: Shunt, series and compound -
single phase and three phase induction motors.
UNIT III STARTING METHODS 8
Types of D.C Motor starters – Typical control circuits for shunt and series motors – Three
phase squirrel cage and slip ring induction motors.
UNIT IV CONVENTIONAL AND SOLID STATE SPEED CONTROL
OF D.C. DRIVES 10
Speed control of DC series and shunt motors – Armature and field control, Ward-Leonard
control system - Using controlled rectifiers and DC choppers –applications.
UNIT V CONVENTIONAL AND SOLID STATE SPEED CONTROL
OF A.C. DRIVES 10
Speed control of three phase induction motor – Voltage control, voltage / frequency
control, slip power recovery scheme – Using inverters and AC voltage regulators –
applications.
TOTAL : 45 PERIODS
TEXT BOOKS
1. EDAM SUBRAHMANIAM, “Electric Drives (concepts and applications)”, Tata
McGraw-Hill, 2001
2. NAGRATH.I.J. & KOTHARI.D.P, “Electrical Machines”, Tata McGraw-Hill, 1998
REFERENCES
1. PILLAI.S.K “A first course on Electric drives”, Wiley Eastern Limited, 1998
2. M.D.SINGH, K.B.KHANCHANDANI, “Power Electronics”, Tata McGraw-Hill, 1998
3. H.Partab, “Art and Science and Utilisation of electrical energy”, Dhanpat Rai and
Sons, 1994
PR 2207 BASIC MACHINING PROCESS LAB L T P C
0 0 3 2
LIST OF EXPERIMENTS: 1. Lathe: Facing, Plain turning,Step Turning
2. Lathe: Taper Turning, Threading, Knurling
3. Lathe: Multi start Threading, Burnishing
4. Shaper: Cube
5. Shaper: Cube, V-Block
6. Drilling: Counter sinking, Counter Boring, Tapping
7. Milling Vertical: Surfacing, Pocket Milling
8. Milling Horizontal: Polygonal shape milling
9. Grinding: Surface & Cylindrical grinding
10. Slotting: Machining an internal spline
TOTAL: 45 PERIODS
29
ME2208 FLUID MECHANICS AND MACHINERY LAB L T P C
(Common to Mechanical & Production) 0 0 3 2
LIST OF EXPERIMENTS
1. Determination of the Coefficient of discharge of given Orifice meter.
2. Determination of the Coefficient of discharge of given Venturi meter.
3. Calculation of the rate of flow using Rota meter.
4. Determination of friction factor for a given set of pipes.
5. Conducting experiments and drawing the characteristic curves of centrifugal pump /
submergible pump
6. Conducting experiments and drawing the characteristic curves of reciprocating pump.
7. Conducting experiments and drawing the characteristic curves of Gear pump.
8. Conducting experiments and drawing the characteristic curves of Pelton wheel.
9. Conducting experiments and drawing the characteristics curves of Francis turbine.
10. Conducting experiments and drawing the characteristic curves of Kaplan turbine.
LIST OF EQUIPMENT
(for a batch of 30 students)
1. Orifice meter setup
2. Venturi meter setup
3. Rotameter setup
4. Pipe Flow analysis setup
5. Centrifugal pump/submergible pump setup
6. Reciprocating pump setup
7. Gear pump setup
8. Pelton wheel setup
9. Francis turbine setup
10. Kaplan turbine setup
Quantity: one each.
TOTAL: 45 PERIODS
ME 2209 ELECTRICAL ENGINEERING LABORATORY L T P C
(Common to Mechanical & Production) 0 0 3 2
LIST OF EXPERIMENTS
1. Load test on DC Shunt & DC Series motor
2. O.C.C & Load characteristics of DC Shunt and DC Series generator
3. Speed control of DC shunt motor (Armature, Field control)
4. Load test on single phase transformer
5. O.C & S.C Test on a single phase transformer
6. Regulation of an alternator by EMF & MMF methods.
30
7. V curves and inverted V curves of synchronous Motor
8. Load test on three phase squirrel cage Induction motor
9. Speed control of three phase slip ring Induction Motor
10. Load test on single phase Induction Motor.
11. Study of DC & AC Starters
TOTAL: 45 PERIODS
LIST OF EQUIPMENT
(for batch of 30 students)
Equipment - No.
1. DC Shunt motor - 2
2. DC Series motor - 1
3. DC shunt motor-DC Shunt Generator set - 1
4. DC Shunt motor-DC Series Generator set - 1
5. Single phase transformer - 2
6. Three phase alternator - 2
7. Three phase synchronous motor - 1
8. Three phase Squirrel cage Induction motor - 1
9. Three phase Slip ring Induction motor - 1
10. Single phase Induction motor - 1
TOTAL: 45 PERIODS
MA 2266 STATISTICS AND NUMERICAL METHODS L T P C
(Common to Mechanical, Automobile & Production) 3 1 0 4
UNIT I TESTING OF HYPOTHESIS 9 + 3
Sampling distributions - Tests for single mean, Proportion, Difference of means (large
and small samples) – Tests for single variance and equality of variances – chi-square
test for goodness of fit – Independence of attributes.
UNIT II DESIGN OF EXPERIMENTS 9 + 3
Completely randomized design – Randomized block design – Latin square design - 22 -
factorial design.
UNIT III SOLUTION OF EQUATIONS AND EIGENVALUE PROBLEMS 9 +3
Newton-Raphson method- Gauss Elimination method – Pivoting - Gauss-Jordan
methods – Iterative methods of Gauss-Jacobi and Gauss-Seidel - Matrix Inversion by
Gauss-Jordan method - Eigenvalues of a matrix by Power method .
UNIT IV INTERPOLATION, NUMERICAL DIFFERENTIATION AND NUMERICAL
INTEGRATION 9 + 3
Lagrange’s and Newton’s divided difference interpolation –Newton’s forward and
backward difference interpolation - Approximation of derivatives using interpolation
polynomials - Numerical integration using Trapezoidal and Simpson’s 1/3 rules.
UNIT V NUMERICAL SOLUTION OF ORDINARY DIFFERENTIAL EQUATIONS 9+3
Taylor’s series method - Euler’s method - Modified Euler’s method - Fourth order Runge-
Kutta method for solving first and second order equations - Milne’s predictor-corrector
methods for solving first order equations - Finite difference methods for solving second
order equation.
31
L = 45 T = 15 TOTAL = 60 PERIODS
TEXT BOOKS
1. R.A. Johnson and C.B. Gupta, “Miller and Freund’s Probability and Statistics for
Engineers”, Pearson Education, Asia, 7th edition, 2007 (For units 3, 4 and 5).
2. Grewal, B.S. and Grewal,J.S., “ Numerical methods in Engineering and Science”, 6th
Edition, Khanna Publishers, New Delhi, 2004.
REFERENCES:
1. R.E. Walpole, R.H. Myers, S.L. Myers, and K Ye, “Probability and Statistics for
Engineers and Scientists”, Pearson Education, Asia , 8th edition, 2007.
2. M.R. Spiegel, J. Schiller and R.A. Srinivasan, “Schaum’s Outlines Probability and
Statistics”, Tata McGraw Hill edition, 2004.
3. Chapra, S. C and Canale, R. P. “Numerical Methods for Engineers”, 5th Edition, Tata
McGraw-Hill, New Delhi, 2007.
4. Gerald, C. F. and Wheatley, P. O., “Applied Numerical Analysis”, 6th Edition, Pearson
Education Asia, New Delhi, 2006.
ME 2254 STRENGTH OF MATERIALS L T P C
(Common to Mechanical, Automobile & Production) 3 1 0 4
OBJECTIVES
 To gain knowledge of simple stresses, strains and deformation in components due to
external loads.
 To assess stresses and deformations through mathematical models of beams,
twisting bars or combinations of both.
 Effect of component dimensions and shape on stresses and deformations are to be
understood.
 The study would provide knowledge for use in the design courses
UNIT I STRESS STRAIN DEFORMATION OF SOLIDS 9
Rigid and Deformable bodies – Strength, Stiffness and Stability – Stresses; Tensile,
Compressive and Shear – Deformation of simple and compound bars under axial load –
Thermal stress – Elastic constants – Strain energy and unit strain energy – Strain energy
in uniaxial loads.
UNITII BEAMS - LOADS AND STRESSES 9
Types of beams: Supports and Loads – Shear force and Bending Moment in beams –
Cantilever, Simply supported and Overhanging beams – Stresses in beams – Theory of
simple bending – Stress variation along the length and in the beam section – Effect of
shape of beam section on stress induced – Shear stresses in beams – Shear flow
UNIT III TORSION 9
Analysis of torsion of circular bars – Shear stress distribution – Bars of Solid and hollow
circular section – Stepped shaft – Twist and torsion stiffness – Compound shafts – Fixed
and simply supported shafts – Application to close-coiled helical springs – Maximum
shear stress in spring section including Wahl Factor – Deflection of helical coil springs
under axial loads – Design of helical coil springs – stresses in helical coil springs under
torsion loads
UNIT IV BEAMDEFLECTION 9
Elastic curve of Neutral axis of the beam under normal loads – Evaluation of beam
deflection and slope: Double integration method, Macaulay Method, and Moment-area
32
Method –Columns – End conditions – Equivalent length of a column – Euler equation –
Slenderness ratio – Rankine formula for columns
UNIT V ANALYSIS OF STRESSES IN TWO DIMENSIONS 9
Biaxial state of stresses – Thin cylindrical and spherical shells – Deformation in thin
cylindrical and spherical shells – Biaxial stresses at a point – Stresses on inclined plane –
Principal planes and stresses – Mohr’s circle for biaxial stresses – Maximum shear stress
- Strain energy in bending and torsion.
TUTORIALS 15 TOTAL: 60 PERIODS
TEXT BOOKS
1. Popov E.P, “Engineering Mechanics of Solids”, Prentice-Hall of India, New Delhi, 1997
2. Beer F. P. and Johnston R,” Mechanics of Materials”, McGraw-Hill Book Co, Third
Edition, 2002.
REFERENCES
1. Nash W.A, “Theory and problems in Strength of Materials”, Schaum Outline Series,
McGraw-Hill Book Co, New York, 1995
2. Kazimi S.M.A, “Solid Mechanics”, Tata McGraw-Hill Publishing Co., New Delhi, 1981.
3. Ryder G.H, “Strength of Materials, Macmillan India Ltd”., Third Edition, 2002
4. Ray Hulse, Keith Sherwin & Jack Cain, “Solid Mechanics”, Palgrave ANE Books,
2004.
5. Singh D.K “Mechanics of Solids” Pearson Education 2002.
6. Timoshenko S.P, “Elements of Strength of Materials”, Tata McGraw-Hill, New Delhi,
1997.
PR 2251 ADVANCED MACHINING PROCESS L T P C
3 0 0 3 OBJECTIVES:
 To understand the theory of metal cutting
 To understand the concepts of gear manufacture
 To understand CNC machines constructional features, working and programming
UNIT I MECHANICS OF METAL CUTTING 10
Cutting tool angles – tool signature – orthogonal & oblique cutting – cutting forces,
Merchant circle diagram – force & velocity relation.
UNIT II TOOL MATERIAL, TOOL WEAR AND TOOL LIFE 9
Requirement of tool materials – types of tool materials – Tool wear – Types, mechanism
– Tool life - Machinability - types of chips – cutting fluids.
UNIT III GEAR MANUFACTURE 8
Different methods of gear manufacture – Gear hobbling and gear shaping machines
specifications – gear generation – different methods – gear finishing and shaving –
grinding and lapping of hobs and shaping cutters – gear honing – gear broaching.
UNIT IV CNC MACHINES 9
NC, CNC & DNC – types of CNC – constructional features – drives and control systems –
feed back devices – Interchangeable tooling system – preset & qualified tools – ISO
specification – Machining center – Turning center – CNC wire cut EDM.
UNIT V CNC PROGRAMMING 9
33
Manual part programming – steps involved – sample program in lathe & milling. -
Computer aided part programming – APT program - CAM package – canned cycles -
Programming.
TOTAL: 45 PERIODS
TEXT BOOKS
1. Hazlehurst M, “Manufacturing Technology”, - El.BS, 1978
2. Jonathan Lin.S.C., Computer Numerical Control from Programming to Networking,
Delmar Publishers, 1994
REFERENCES
1. Groover.M.P., Automatic production systems and computer integrated
manufacturing, Prentice Hall , 1990.
2. GE Thyer, Computer Numerical Control of Machine Tools, BH.Newners, 1991
3. Hajra Choudhury C.J., “Elements of Workshop Technology”, Vol.I and Vol.II, Asia
Publishing House, 1992.
4. Nagpal G.R., Machine Tool Engineering, Khanna Publishers, 2002
PR 2252 THEORY OF MACHINES L T P C
3 1 0 4 OBJECTIVE:
To understand the basic concepts of mechanisms and machinery
UNIT I MECHANISMS 14
Definition – Machine and Structure – Kinematic link, pair and chain – classification of
Kinematic pairs – Constraint & motion – Degrees of freedom - Slider crank – single and
double – Crank rocker mechanisms – Inversions, applications – Introduction to Kinematic
analysis and synthesis of simple mechanisms – Determination of velocity and
acceleration of simple mechanisms.
UNIT II FRICTION 12
Types of friction – friction in screw and nut – screw jack – pivot, collar and thrust bearings
– plate and cone clutch – belt (flat & vee) and rope drives – creep in belts – open and
crossed belt drives – Ratio of tensions – Effect of centrifugal and initial tensions –
condition for maximum power transmission.
UNIT III GEARING AND CAMS 12
Gear – Types and profile – nomenclature of spur & helical gears – laws of gearing –
interference – requirement of minimum number of teeth in gears – gear trains – simple,
compound and reverted gear trains – determination of speed and torque in epicyclic gear
trains – cams different types of followers – Cam – Types of cams and followers – Cam
design for different follower motions.
UNIT IV BALANCING 11
Static and dynamic balancing – single and several masses in different planes – primary
and secondary balancing of reciprocating masses – Balancing of single and multi cylinder
engines – Governors and Gyroscopic effects.
34
UNIT V VIBRATION 11
Free, forced and damped vibrations of single degree of freedom systems – force
transmitted to supports – vibration Isolation – vibration absorption – torsional vibration of
shafts – single and multirotor systems – geared shafts – critical speed of shafts.
TOTAL: 60 PERIODS
TEXT BOOKS
1. Bansal Dr.R.K. “ Theory of Machines” Laxmi Publications (P) Ltd., New Delhi 2001
2. Rattan S.S.”Theory of machines” Tata McGraw Hill publishing Co., New Delhi, 2002.
REFERENCES
1. Rao J.S.and Dukkipati R.V. “Mechanism and Machine Theory” Second Edition, Wiley
Eastern Limited, 1992.
2. Malhotra D.R. and Gupta H.C “The Theory of machines” Satya Prakasam, Tech. India
Publications, 1989
3. Gosh A and Mallick A.K. “Theory of Machines and Mechanisms” affiliated east west
press, 1989
4. Shigley J.E. and Uicker J.J. Theory of Machines and Mechanisms” McGraw Hill,
1986.
PR 2253 FLUID POWER DRIVES AND CONTROL L T P C
3 1 0 4
OBJECTIVES:
 To understand the working principle of hydraulic and pneumatic
components and its selection
 To design hydraulic and pneumatic circuits for different applications
UNIT I INTRODUCTION TO FLUID POWER & HYDRAULICS PRINCIPLE 12
Introduction to fluid power controls – Hydraulics and pneumatics – Selection criteria,
Application of Fluid power, Application of Pascal’s Law, equation, Transmission and
multiplication of force – Pressure Losses – Fluids, selection & properties – ISO symbols.
UNIT II FLUID POWER DRIVES 12
Fluid Power drives – Pumps – working principle and construction details of Gear, vane
and piston pumps, Hydraulic motors, Hydrostatic transmission drives and characteristics,
Hydraulic supply components Pneumatic power supply – compressors, air distribution, air
motors.
UNIT III FLUID POWER ELEMENTS 12
Control valves – pressure, flow, direction - working principle and construction – Special
type - valves – Cartridge, modular, proportional, and servo – Selection and actuation
methods. Actuators – Selection and specification, cylinders, mounting, cushioning, pipe
fittings – Fluid conditioning elements – Accumulators.
UNIT IV HYDRAULIC AND PNEUMATIC CIRCUITS DESIGN 12
Design of Hydraulic and pneumatic circuits for automation, selection and specification of
circuit components, sequencing circuits, cascade, and karnaugh – Veitch map method –
Regenerative, speed control, synchronizing circuits.
35
UNIT V ELECTRO PNEUMATICS AND PLC CIRCUITS 12
Use of electrical timers, switches, solenoid, relays, proximity sensors etc. electro
pneumatic sequencing Ladder diagram – PLC – elements, functions and selection – PLC
programming – Ladder and different programming methods - Sequencing circuits.
TOTAL: 60 PERIODS
TEXT BOOKS:
1. Anthony Esposito “Fluid power with applications”, 5th editor, Pearson education 2003.
2. Majumdar, “Oil hydraulics: Principles and Maintenance”, Tata McGraw Hill, 2004
3. Majumdar, “Pneumatic system: Principles and Maintenance”, Tata McGraw Hill, 2004
REFERENCES:
1. William W.Reaves, Technology of Fluid Power, Delmer Publishers, 1997.
2. Petor Rohner, Fluid Power Logic circuit, Design Macmillon Press Ltd., 1990.
3. Andrew Parr “Hydraulics & Pneumatics, Jaico Publishing House, 2004
ME2255 ELECTRONICS AND MICROPROCESSORS L T P C
(Common to Mechanical, Automobile & Production) 3 0 0 3
OBJECTIVE
To enable the students to understand the fundamental concepts of Semi Conductors,
Transistors, Rectifiers, Digital Electronics and 8085 Microprocessors
UNIT I SEMICONDUCTORS AND RECTIFIERS 9
Classification of solids based on energy band theory-Intrinsic semiconductors-Extrinsic
semiconductors-P type and N type-PN junction-Zenor effect-Zenor diode characteristics-
Half wave and full wave rectifiers -Voltage regulation
UNIT II TRANSISTORS AND AMPLIFIERS 12
Bipolar junction transistor- CB, CE, CC configuration and characteristics-Biasing circuits-
Class A, B and C amplifiers- Field effect transistor-Configuration and characteristic of
FET amplifier-SCR, Diac, Triac, UJT-Characteristics and simple applications-Switching
transistors-Concept of feedback-Negative feedback-Application in temperature and motor
speed control.
UNIT III DIGITAL ELECTRONICS 9
Binary number system - AND, OR, NOT, NAND, NOR circuits-Boolean algebra-Exclusive
OR gate - Flip flops-Half and full adders-Registers-Counters-A/D and D/A conversion.
UNIT IV 8085 MICROPROCESSOR 9
Block diagram of microcomputer-Architecture of 8085-Pin configuration-Instruction set-
Addressing modes-Simple programs using arithmetic and logical operations.
UNIT V INTERFACING AND APPLICATIONS OF MICROPROCESSOR 6
Basic interfacing concepts - Interfacing of Input and Output devices-Applications of
microprocessor Temperature control, Stepper motor control, traffic light control.
TOTAL: 45 PERIODS
TEXT BOOKS
36
1. Milman and Halkias, “Integrated Electronics”, Tata McGraw-Hill publishers, 1995.
2. Ramesh Goankar, “Microprocessor Architecture”, Programming and Applications with
8085, Wiley Eastern, 1998.
REFERENCES
1. Malvino and Leach, “Digital Principles and Applications”, Tata McGraw-Hill, 1996
2. Mehta V.K, “Principles of Electronics”, S. Chand and Company Ltd., 1994
3 Dougles V.Hall, “Microprocessor and Interfacing”, Programming and Hardware, Tata
McGraw-Hill, 1999.
4 Salivahanan S, Suresh Kumar N, Vallavaraj A, “Electronic Devices
and Circuits” First Edition, Tata McGraw-Hill, 1999.
PR 2254 METALLURGY LABORATORY L T P C
0 0 3 2
OBJECTIVES:
 To train the students in observation and interpretation of Microstructure of
Engineering materials.
 To train students in Heat treatment, hardenability and surface treatment of
Engineering Materials
 To train the students in testing of Foundry sand
LIST OF EXPERIMENTS:
1. Specimen preparation for macro – examination.
2. Specimen preparation for micro examination and study of Micro structure of –
a) Carbon steel s(High, Medium, and Low)
b) Cast Iron (Gray, White, Nodular, Malleable)
c) Brass (70/30), Bronze (tin bronze), Al-Si alloy, cupro-nickel, Ti alloy.
3. Quantitative metallography – Estimation of volume fraction, particle size, size
distribution, and shape.
4. Cooling curves
a) Pure Metal (Pb or Sn)
b) Alloy (Pb-Sn or Pb-Sb)
5. Heat treatments (carry out the following heat treatment and study the micro structure
before and after heat treatments)
a) Annealing
b) Normalising
c) Quench Hardening
d) Tempering
6. Jominy End Quench Test
7. Foundry Sand testing
a) Sieve analysis
b) Strength of moulding sand
c) Permeability of moulding sand
d) Clay content of moulding sand
e) Moisture content of moulding sand
8. Electro-chemical Test
a) Electro deposition
b) Electro-chemical etching test
37
TOTAL: 45 PERIODS
ME 2256 STRENGTH OF MATERIALS LAB L T P C
(Common to Auto, Mechanical & Production) 0 0 3 2
OBJECTIVE
To supplement the theoretical knowledge gained in Mechanics of Solids with practical
testing for determining the strength of materials under externally applied loads. This
would enable the student to have a clear understanding of the design for strength and
stiffness
LIST OF EXPERIMENTS
1. Tension test on a mild steel rod
2. Double shear test on Mild steel and Aluminium rods
3. Torsion test on mild steel rod
4. Impact test on metal specimen
5. Hardness test on metals - Brinnell and Rockwell Hardness Number
6. Deflection test on beams
7. Compression test on helical springs
8. Strain Measurement using Rosette strain gauge
9. Effect of hardening- Improvement in hardness and impact resistance of steels.
10. Tempering- Improvement Mechanical properties Comparison
(i) Unhardened specimen
(ii) Quenched Specimen and
(iii) Quenched and tempered specimen.
11. Microscopic Examination of
(i) Hardened samples and
(ii) Hardened and tempered samples.
LIST OF EQUIPMENT
(for a batch of 30 students)
1. Universal Tensile Testing machine with double 1
shear attachment – 40 Ton Capacity
2. Torsion Testing Machine (60 NM Capacity) 1
3. Impact Testing Machine (300 J Capacity) 1
4. Brinell Hardness Testing Machine 1
5. Rockwell Hardness Testing Machine 1
6. Spring Testing Machine for tensile and compressive loads (2500 N) 1
7. Metallurgical Microscopes 3
8. Muffle Furnace (800 C) 1
TOTAL: 45 PERIODS
38
AT 2256 COMPUTER AIDED MACHINE DRAWING LAB L T P C
(Common to Automobile & Production) 0 0 4 2
1. Drawing of automobile components such as piston, connecting rod, valves, manifold
and crank shaft.
2. Assembly drawing of screw jack, piston – connecting rod assembly, valve assembly,
clutch assembly and gear box assembly.
TOTAL: 60 PERIODS
LIST OF EQUIPMENTS
(for a batch of 30 students)
1. Computer nodes - 30 Nos.
2. Software
i) Auto CAD - 15 licenses
ii) Pro-E - 5 Nos.
GE2021 ENVIRONMENTAL SCIENCE AND ENGINEERING LT P C
3 0 0 3
AIM
The aim of this course is to create awareness in every engineering graduate about the
importance of environment, the effect of technology on the environment and ecological
balance and make them sensitive to the environment problems in every professional
endeavour that they participates.
OBJECTIVE
At the end of this course the student is expected to understand what constitutes the
environment, what are precious resources in the environment, how to conserve these
resources, what is the role of a human being in maintaining a clean environment and
useful environment for the future generations and how to maintain ecological balance and
preserve bio-diversity. The role of government and non-government organization in
environment managements.
UNIT I ENVIRONMENT, ECOSYSTEMS AND BIODIVERSITY 14
Definition, scope and importance of environment – need for public awareness - concept
of an ecosystem – structure and function of an ecosystem – producers, consumers and
decomposers – energy flow in the ecosystem – ecological succession – food chains, food
webs and ecological pyramids – Introduction, types, characteristic features, structure and
function of the (a) forest ecosystem (b) grassland ecosystem (c) desert ecosystem (d)
aquatic ecosystems (ponds, streams, lakes, rivers, oceans, estuaries) – Introduction to
biodiversity definition: genetic, species and ecosystem diversity – biogeographical
classification of India – value of biodiversity: consumptive use, productive use, social,
ethical, aesthetic and option values – Biodiversity at global, national and local levels –
39
India as a mega-diversity nation – hot-spots of biodiversity – threats to biodiversity:
habitat loss, poaching of wildlife, man-wildlife conflicts – endangered and endemic
species of India – conservation of biodiversity: In-situ and ex-situ conservation of
biodiversity.
Field study of common plants, insects, birds
Field study of simple ecosystems – pond, river, hill slopes, etc.
UNIT II ENVIRONMENTAL POLLUTION 8
Definition – causes, effects and control measures of: (a) Air pollution (b) Water pollution
(c) Soil pollution (d) Marine pollution (e) Noise pollution (f) Thermal pollution (g) Nuclear
hazards – soil waste management: causes, effects and control measures of municipal
solid wastes – role of an individual in prevention of pollution – pollution case studies –
disaster management: floods, earthquake, cyclone and landslides.
Field study of local polluted site – Urban / Rural / Industrial / Agricultural.
UNIT III NATURAL RESOURCES 10
Forest resources: Use and over-exploitation, deforestation, case studies- timber
extraction, mining, dams and their effects on forests and tribal people – Water resources:
Use and over-utilization of surface and ground water, floods, drought, conflicts over
water, dams-benefits and problems – Mineral resources: Use and exploitation,
environmental effects of extracting and using mineral resources, case studies – Food
resources: World food problems, changes caused by agriculture and overgrazing, effects
of modern agriculture, fertilizer-pesticide problems, water logging, salinity, case studies –
Energy resources: Growing energy needs, renewable and non renewable energy
sources, use of alternate energy sources. case studies – Land resources: Land as a
resource, land degradation, man induced landslides, soil erosion and desertification –
role of an individual in conservation of natural resources – Equitable use of resources for
sustainable lifestyles.
Field study of local area to document environmental assets – river / forest / grassland /
hill / mountain
UNIT IV SOCIAL ISSUES AND THE ENVIRONMENT 7
From unsustainable to sustainable development – urban problems related to energy –
water conservation, rain water harvesting, watershed management – resettlement and
rehabilitation of people; its problems and concerns, case studies – role of nongovernmental
organization- environmental ethics: Issues and possible solutions – climate
change, global warming, acid rain, ozone layer depletion, nuclear accidents and
holocaust, case studies. – wasteland reclamation – consumerism and waste products –
environment production act – Air (Prevention and Control of Pollution) act – Water
(Prevention and control of Pollution) act – Wildlife protection act – Forest conservation act
– enforcement machinery involved in environmental legislation- central and state pollution
control boards- Public awareness.
UNIT V HUMAN POPULATION AND THE ENVIRONMENT 6
Population growth, variation among nations – population explosion – family welfare
programme – environment and human health – human rights – value education – HIV /
AIDS – women and child welfare – role of information technology in environment and
human health – Case studies.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Gilbert M.Masters, ‘Introduction to Environmental Engineering and Science’, 2nd
edition, Pearson Education (2004).
2. Benny Joseph, ‘Environmental Science and Engineering’, Tata McGraw-Hill, New
Delhi, (2006).
40
REFERENCES
1. R.K. Trivedi, ‘Handbook of Environmental Laws, Rules, Guidelines, Compliances and
Standards’, Vol. I and II, Enviro Media.
2. Cunningham, W.P. Cooper, T.H. Gorhani, ‘Environmental Encyclopedia’, Jaico Publ.,
House, Mumbai, 2001.
3. Dharmendra S. Sengar, ‘Environmental law’, Prentice hall of India PVT LTD, New
Delhi, 2007.
4. Rajagopalan, R, ‘Environmental Studies-From Crisis to Cure’, Oxford University Press
(2005)
ME 2304 ENGINEERING METROLOGY AND MEASUREMENTS L T P C
(Common to Mechanical, Production and Automobile) 3 0 0 3
OBJECTIVE
 To understand the basic principles of measurements
 To learn the various linear and angular measuring equipments, their principle of
operation and applications
 To learn about various methods of measuring Mechanical parameters
UNIT I CONCEPT OF MEASUREMENT 10
General concept – Generalised measurement system-Units and standards-measuring
instruments: sensitivity, stability, range, accuracy and precision-static and dynamic
response-repeatability-systematic and random errors-correction, calibration - Introduction
to Dimensional and Geometric Toleranceing - interchangeability,
UNIT II LINEAR AND ANGULAR MEASUREMENT 12
Definition of metrology-Linear measuring instruments: Vernier, micrometer, Slip gauges
and classification, - Tool Makers Microscope - interferometery, optical flats, -
Comparators: limit gauges Mechanical, pneumatic and electrical comparators,
applications. Angular measurements: -Sine bar, Sine center, bevel protractor and angle
Decker..
UNIT III FORM MEASUREMENT 12
Measurement of screw threads: Thread gauges, floating carriage micrometermeasurement
of gear tooth thickness: constant chord and base tangent method-Gleason
gear testing machine – radius measurements-surface finish: equipment and parameters,
straightness, flatness and roundness measurements.
UNIT IV LASER AND ADVANCES IN METROLOGY 12
Precision instruments based on laser-Principles- laser interferometer-application in
measurements and machine tool metrology- Coordinate measuring machine (CMM):
need, construction, types, applications.- computer aided inspection.
UNIT V MEASUREMENT OF MECHANICAL PARAMETERS 14
Force, torque, power:-mechanical, pneumatic, hydraulic and electrical type-Pressure
measurement - Flow: Venturi, orifice, rotameter, pitot tube –Temperature: bimetallic strip,
thermocouples, pyrometer, electrical resistance thermistor
.
TOTAL: 60 PERIODS
41
TEXT BOOKS
1. Jain R.K., “Engineering Metrology”, Khanna Publishers, 2005
2. Alan S. Morris, “The Essence of Measurement”, Prentice Hall of India, 1997
REFERENCES
1. Gupta S.C, “Engineering Metrology”, Dhanpat rai Publications, 2005
2. Jayal A.K, “Instrumentation and Mechanical Measurements”, Galgotia Publications
2000
3. Beckwith, Marangoni, Lienhard, “Mechanical Measurements”, Pearson Education,
2006.
4. Donald Deckman, “Industrial Instrumentation”, Wiley Eastern, 1985.
PR2302 METAL FORMING TECHNOLOGY L T P C
3 1 0 4
OBJECTIVES:
To understand the principle, procedure and applications of Bulk Metal Forming and Sheet
Metal Forming
UNIT I FUNDAMENTALS OF METAL FORMING 15
State of stress – Components of stress, symmetry of stress tensor, principal stresses –
Stress deviator – von-mises, Tresca yield criteria – Octahedral shear stress and shear
strain theory – Flow stress determination – Temperature in metal forming – Hot, cold and
warm working – strain rate effects –metallurgical structures – residual stresses – Spring
back.
UNIT II FORGING AND ROLLING 10
Principle – classification – equipment – tooling – processes parameters and calculation of
forces during forging and rolling processes – Ring compression test - Post forming heat
treatment – defects (causes and remedies) – applications – Roll forming.
UNIT III EXTRUSION AND DRAWING PROCESSES 15
Classification of extrusion processes – tool, equipment and principle of these processes –
influence of friction – extrusion force calculation – defects (causes and remedies) –
Rod/Wire drawing – tool, equipment and principle of processes – defects – Tube drawing
and sinking processes – mannessmann process of seamless pipe manufacturing – Tube
bending.
UNIT IV SHEET METAL FORMING PROCESSES 10
Classification – conventional and HERF processes – presses – types and selection of
presses – formability studies – FLD, Limiting Draw ratio - processes: Deep drawing,
spinning, stretch forming, plate bending, Rubber pad forming, bulging and press brake
forming – Explosion forming, electro hydraulic forming, Magnetic pulse forming.
UNIT V RECENT ADVANCES 10
Super plastic forming – Electro forming – fine blanking – Hydro forming – Peen forming –
Laser Forming – Micro forming - P/M forging – Isothermal forging – high speed hot
forging – near net shape forming high velocity extrusion – CAD and CAM in forming
42
TOTAL: 60 PERIODS
TEXT BOOKS:
1. Dieter G.E., “Mechanical Metallurgy”, McGraw Hill, Co., S.I. Edition, 2001
2. Nagpal G.R. “Metal forming processes”, Khanna publishers, New Delhi, 2004
REFERENCES:
1. Serope Kalpakjian, Steven R Schmid, “Manufacturing Process for Engineering
Materials” – Pearson Education, 4th Edition, 2003.
2. Rao, P.N. “Manufacturing Technology”, TMH Ltd., 2003
3. Edward M.Mielink, “Metal working science Engineering, McGraw Hill, Inc, 2000.
4. Metal Hank book Vol.14, “Forming and Forging”, Metal Park, Ohio,USA, 1990
PR2303 ENGINEERING STATISTICS AND QUALITY CONTROL L T P C
3 1 0 4
OBJECTIVES:
 To provide an introduction to fundamental concepts of statistical Process control
Enhance the student understanding of the complexities of Statistical Analysis and
control chart interpretation
 To understand the concept of reliability and it’s improving techniques and design
of experiments
UNIT I SAMPLING THEORY AND TESTING OF HYPOTHESIS 11
Population, sample – influence of sample size – Estimation of population parameter from
sample – mean and variance, difference of means, variances and ratios of variances –
Tests of hypothesis – large and small samples – Chi-square distribution – F distribution.
UNIT II STATISTICAL PROCESS CONTROL 15
Variation in process – Factors – control charts – variables X R and X, , - Attributes P, C
and U-Chart Establishing and interpreting control charts process capability – Quality
rating – Short run SPC.
UNIT III ACCEPTANCE SAMPLING 15
Lot by lot sampling types – probability of acceptance in single, double, multiple sampling
plans – OC curves – Producer’s risk and consumer’s risk. AQL, LTPD, AOQL, Concepts
Design of single sampling plan – standard sampling plans for AQL end LTPD – use of
standard sampling plans – Sequential sampling plan.
UNIT IV RELIABILITY AND QUALITY 10
Life testing – failure characteristics – meantime to failure – maintainability and availability
– reliability – system reliability – OC curves – reliability improvement techniques –
Reliability testing techniques - Pareto analysis.
UNIT V EXPERIMENTAL DESIGN AND TAGUCHI METHOD 9
43
Fundamentals – factorial experiments – random design, Latin square design – Taguchi
method – Loss function – experiments – S/N ratio and performance measure –
Orthogonal array.
TOTAL: 60 PERIODS
TEXT BOOKS:
1. Amcta Mitra “Fundamentals of Quality Control and improvement” Pearson Education,
2002.
REFERENCES:
1. Bester field D.H., “Quality Control” Prentice Hall, 7th edition 2003
2. Manohar Mahajan, “Statistical Quality Control”, Dhanpal Rai & Sons, 2001.
3. Sharma S.C., “Inspection Quality Control and Reliability”, Khanna Publications, 2004.
PR2304 MACHINE ELEMENTS DESIGN L T P C
3 1 0 4
OBJECTIVE:
To introduce students to the design and theory of common machine elements and to
give students experience in solving design problems involving machine elements.
UNIT I INTRODUCTION 12
Fundamentals of Machine Design-Engineering Design, Phases of Design, Design
Consideration - Standards and Codes - Selection of Materials –Design against Static and
Dynamic Load –Modes of Failure, Factor of Safety, Principal Stresses, Theories of
Failure-Stress Concentration, Stress Concentration Factors, Variable Stress, Fatigue
Failure, Endurance Limit, Design for Finite and Infinite Life, Soderberg and Goodman
Criteria.
UNIT II DETACHABLE AND PERMANENT JOINTS 12
Design of Bolts under Static Load, Design of Bolt with Tightening/Initial Stress, Design of
Bolts subjected to Fatigue – Keys -Types, Selection of Square and Flat Keys-Design of
Riveted Joints and Welded Joints
UNIT III SHAFTS, COUPLING AND BRAKES 12
Design of Shaft –For Static and Varying Loads, For Strength and Rigidity-Design of
Coupling-Types, Flange, Muff and Flexible Rubber Bushed Coupling-Design of Brakes-
Block and Band Brakes
UNIT IV GEARS AND BELT DRIVES 12
Design of Spur, Helical, Bevel and Worm Gear drives-Design of Belt drives-Flat and V
Belts
UNIT V SPRINGS AND BEARINGS 12
Design of Helical Spring-Types, Materials, Static and Variable Loads-Design of Leaf
Spring-Design of Journal Bearing -Antifriction Bearing-Types, Life of Bearing, Reliability
Consideration, Selection of Ball and Roller Bearings
44
TOTAL: 60 PERIODS
TEXTBOOKS:
1. Joseph Edward Shigley, Charles R. Mischke “ Mechanical Engineering Design”,
McGraw Hill, International Edition, 1992
2. C.S.Sharma and Kamlesh Purohit, “ Design of Machine Elements”, Prentice Hall of
India Private Limited, 2003
REFERENCES:
1. V.B.Bhandari, “Design of Machine Elements”, Tata McGraw-Hill Publishing Company
Limited, 2003.
2. Robert L.Norton, “Machin Design – An Integrated Approach”, Prentice Hall
International Edition, 2000.
PR 2305 FOUNDRY AND WELDING TECHNOLOGY L T P C
3 0 0 3
OBJECTIVE:
To understand the principle, procedure and applications of Foundry and Welding
Processes
UNIT I CASTING PROCESS 10
Introduction to casting – pattern – materials allowances – coding – types – moulds –
mould making, sand – properties, types and testing of sands – core making – type of
cores – single box, two box and 3 box moulding processes, runner, riser and gate.
UNIT II WELDING PROCESSES 9
Introduction to soldering, brazing and welding types of joining – plane of welding – edge
preparation – filler material – flux – shielding gases – fusion welding – gas welding – gas
flame types – Manual arc welding – arc theory – power supply – braze welding – Thermit
welding – Resistance welding – spot, seam, projection, percussion & flash.
UNIT III SPECIAL CASTING PROCESSES 8
Pressure die casting – Centrifugal – continuous – investment – shell moulding – squeeze
– electro slag casting – CO2 moulding – Plaster mould castings – Antioch process –
Slush casting.
UNIT IV SPECIAL WELDING PROCESSES 9
Atomic H2 arc welding – Shielded gas arc welding GMAW & GTAW – Submerged arc
welding – Electro slag welding – friction welding – explosive welding – Underwater
welding – Diffusion bonding – EBW – LBW – PAW – Stud welding – welding of dissimilar
materials – Friction stir welding.
UNIT V TESTING OF CASTINGS & WELDMENTS 9
45
Causes and remedies for casting defects – welding defects – Destructive testing – NDT –
Dye penetrant – magnetic particle – X-ray, ultrasonic cell – studies in testing of joints &
castings.
TOTAL: 45 PERIODS TEXT BOOKS:
1. Welding Engineering & Technology R.S.Parmer – Khanna Publishers – 2002.
2. Principle of metal casting – Heime, Looper and Rosenthal – Tata McGraw Hill – 2001
REFERENCES
1. Principle of Foundry Technology – P.L.John Tata McGraw Hill – 2003
2. Modern Welding Technology – B.Curry – Prentice Hall – 2002
3. Welding Principle & applications – Larry Jeff in Delmar – 1997
4. Foundry Engineering – Taylor HF Fleming, M.C. & Wiley Eastern Ltd., 93
PR 2306 CNC MACHINE LAB L T P C
0 0 3 2
LIST OF EXPERIMENTS
1. Study of different control systems and NC codes.
2. Program for Turning, Facing operation.
3. Program for circular interpolation, Taper turning operation
4. Program for thread cutting operation
5. Program using Do-Loop and Sub-routine.
6. Program for profile milling operation, circular interpolation
7. Program for Circular, rectangular pocket milling
8. Program for drilling cycle
9. Program for tool compensation and Program offset
10. NC code generation using CAD software packages
11. Study of cam packages
12. Study of CNC Wire cut EDM
TOTAL: 45 PERIODS
(Requirement for a batch of 30 Students)
S.
No. Description of Equipment Quantity
required
Quantity
available
Deficiency
%
. CNC Trainer Lathe 2 No.
. CNC Trainer milling machine 2 No.
.
Any standard CAM software
(Examples : PRO-E, Master CAM,
SMART CAM, etc.,)
10 users
. CNC wire cut EDM 1
46
.
Computers
(Pentium 4, 128 RAM, 20 GB HDD,
17” Color Monitor)
5
PR 2307 FLUID POWER LAB L T P C
0 0 3 2
OBJECTIVES:
 To study the functional aspects of different pneumatic and hydraulic components and
its usage in circuits.
 To train the students in designing different pneumatic and hydraulic circuits for
different application.
LIST OF EXPERIMENTS
1. Study and use of pneumatic and hydraulic elements.
2. Simulation of speed control circuits in a hydraulic trainer.
3. Simulation of hydraulic circuits in a hydraulic trainer.
4. Simulation of single and double acting cylinder circuits using different directional
control values
5. One shot and regenerative pneumatic circuits
6. Sequencing of pneumatic circuits
7. Simulation of Electro-pneumatic latch circuits
8. Simulation of Logic pneumatic circuits
9. Simulation of electro pneumatic sequencing circuits
10. Simulation of PLC based electro pneumatic sequencing circuits
11. Simulation of pneumatic circuits using PLC
TOTAL: 45 PERIODS
(Requirement for a batch of 30 Students)
S.
No. Description of Equipment Quantity
required
Quantity
available
Deficiency
%
1. Hydraulic cut section models 1 kit
2. Pneumatic cut section models 1 kit
3. Hydraulic trainer kit 1 No.
4. Pneumatic trainer kit 1 No.
5. Electro Pneumatic trainer kit 1 No.
6. PLC Trainer Kit 1 No.
7. Hydraulic Simulation Software 5 Licenses
8. Pneumatic Simulation software 5 Licenses
EC 2262 ELECTRONICS AND MICROPROCESSORS LAB L T P C
47
(Common to Mechanical, Production and Automobile) 0 0 3 2
OBJECTIVE
To supplement the theoretical knowledge with practical use of electronic components and
programming and control using micro-processors
LIST OF EXPERIMENTS
Electronics 30
VI Characteristics of PN Junction Diode
VI Characteristics of Zener Diode
Characteristics of CE Transistor
Characteristics of JFET
Characteristics of Uni Junction Transistor
RC or Wein Bridge Oscillator
Study of Logic Gates (Basic Gates)
Half Adder and Full Adder
Shift Registers and Counters
Operational Amplifier (Adder, Subtractor, Differentiator, Integrator, Inverting and Non -
Inverting
MICROPROCESSORS 15
Block Transfer
8 bit Addition, Subtraction
Multiplication and Division
Maximum and minimum of block of data
Sorting
Stepper Motor Interfacing
LIST OF EQUIPMENT
(for a batch of 30 students)
Voltmeters 5 No.
Ammeters 5 No.
PN Diode, BJT, JFET, Logic Gates, Shift Registers and Counters 1 set.
Digital Logic Trainer Kits 1 No.
Breadboards 1 No.
Microprocessor Kits – 8085 5 No.
D/A Converter Interface 1 No.
Stepper Motor Interface 1 No.
CRO 1 No.
Wavefarm Generator 1 No.
Multimeter 1 No.
TOTAL: 45 PERIODS
(Requirement for a batch of 30 Students)
48
S.
No. Description of Equipment Quantity
required
Quantity
available
Deficiency
%
1. Voltmeters 5 No.
2. Ammeters 5 No.
3. PN Diode, BJT, JFET, Logic Gates,
Shift Registers and Counters 1 Set.
4. Digital Logic Trainer Kits 1 No.
5. Breadboards 1 No.
6. Microprocessor Kits – 8085 5 No.
7. D/A Converter Interface 1 No.
8. Stepper Motor Interface 1 No.
9. CRO 1 No.
10. Wavefarm Generator 1 No.
11. Multimeter 1 No.
GE2321 COMMUNICATION SKILLS LABORATORY L T P C
(Fifth / Sixth Semester) 0 0 4 2
Globalisation has brought in numerous opportunities for the teeming millions, with more
focus on the students’ overall capability apart from academic competence. Many
students, particularly those from non-English medium schools, find that they are not
preferred due to their inadequacy of communication skills and soft skills, despite
possessing sound knowledge in their subject area along with technical capability.
Keeping in view their pre-employment needs and career requirements, this course on
Communication Skills Laboratory will prepare students to adapt themselves with ease to
the industry environment, thus rendering them as prospective assets to industries. The
course will equip the students with the necessary communication skills that would go a
long way in helping them in their profession.
OBJECTIVES:
 To equip students of engineering and technology with effective speaking and
listening skills in English.
 To help them develop their soft skills and interpersonal skills, which will make the
transition from college to workplace smoother and help them excel in their job.
 To enhance the performance of students at Placement Interviews, Group
Discussions and other recruitment exercises.
A. ENGLISH LANGUAGE LAB (18 Periods)
1. LISTENING COMPREHENSION: (6)
Listening and typing – Listening and sequencing of sentences – Filling in the blanks -
Listening and answering questions.
2. READING COMPREHENSION: (6)
Filling in the blanks - Close exercises – Vocabulary building - Reading and answering
questions.
I. PC based session (Weightage 40%) 24 periods
49
3. SPEAKING: (6)
Phonetics: Intonation – Ear training - Correct Pronunciation – Sound recognition
exercises – Common Errors in English.
Conversations: Face to Face Conversation – Telephone conversation – Role play
activities (Students take on roles and engage in conversation)
B. DISCUSSION OF AUDIO-VISUAL MATERIALS (6 PERIODS)
(Samples are available to learn and practice)
1. RESUME / REPORT PREPARATION / LETTER WRITING (1)
Structuring the resume / report - Letter writing / Email Communication - Samples.
2. PRESENTATION SKILLS: (1)
Elements of effective presentation – Structure of presentation - Presentation tools
– Voice Modulation – Audience analysis - Body language – Video samples
3. SOFT SKILLS: (2)
Time management – Articulateness – Assertiveness – Psychometrics –
Innovation and Creativity - Stress Management & Poise - Video Samples
4. GROUP DISCUSSION: (1)
Why is GD part of selection process ? - Structure of GD – Moderator – led and
other GDs - Strategies in GD – Team work - Body Language - Mock GD -Video
samples
5. INTERVIEW SKILLS: (1)
Kinds of interviews – Required Key Skills – Corporate culture – Mock interviews-
Video samples.
1. Resume / Report Preparation / Letter writing: Students prepare their (2)
own resume and report.
2. Presentation Skills: Students make presentations on given topics. (8)
3. Group Discussion: Students participate in group discussions. (6)
4. Interview Skills: Students participate in Mock Interviews (8)
REFERENCES:
1. Anderson, P.V, Technical Communication, Thomson Wadsworth, Sixth
Edition, New Delhi, 2007.
2. Prakash, P, Verbal and Non-Verbal Reasoning, Macmillan India Ltd., Second
Edition, New Delhi, 2004.
3. John Seely, The Oxford Guide to Writing and Speaking, Oxford University
Press, New Delhi, 2004.
4. Evans, D, Decisionmaker, Cambridge University Press, 1997.
5. Thorpe, E, and Thorpe, S, Objective English, Pearson Education,
Second Edition, New Delhi, 2007.
6. Turton, N.D and Heaton, J.B, Dictionary of Common Errors, Addison Wesley
II. Practice Session (Weightage – 60%) 24 periods
50
Longman Ltd., Indian reprint 1998.
LAB REQUIREMENTS:
1. Teacher console and systems for students.
2. English Language Lab Software
3. Career Lab Software
Requirement for a batch of 60 students
Sl.No. Description of Equipment Quantity
required
1. Server
1 No.
o PIV system
o 1 GB RAM / 40 GB HDD
o OS: Win 2000 server
o Audio card with headphones (with
mike)
o JRE 1.3
2. Client Systems
60 No.
o PIII or above
o 256 or 512 MB RAM / 40 GB
HDD
o OS: Win 2000
o Audio card with headphones (with
mike)
o JRE 1.3
3. Handicam Video Camera (with video
lights and mic input) 1 No.
4. Television - 29” 1 No.
5. Collar mike 1 No.
6. Cordless mikes 1 No.
7. Audio Mixer 1 No.
8. DVD Recorder / Player 1 No.
9. LCD Projector with MP3 /CD /DVD provision
for audio / video facility –
Desirable
1 No.
PR 2351 FINITE ELEMENT ANALYSIS IN MANUFACTURING L T P C
ENGINEERING 3 0 0 3
OBJECTIVES:
To introduce the concept of FEM and to apply in the field of Manufacturing Engineering
UNIT I INTRODUCTION 9
51
General field problems in engineering-Discrete and continuous models-Characteristicsthe
relevance and place of finite element method-variational calculus-Variational
formulation of boundary value problems-The method of weighted residuals-Rayleigh-Ritz
and Galerkin methods-Solution of large system of equations-Choleski Decomposition-
Gaussian elimination procedures.
UNIT II GENERAL PROCEDURE OF FET 9
Discretization of Domain selection of interpolation polynomials-Convergence
requirements-Formulation of element characteristics matrices and load vectors –
Assembly of element characteristics matrices-Solution of finite element equations-Post
processing of results.
UNIT III FINITE ELEMENT ANALYSIS OF ONE DIMENSIONAL AND TWO
DIMENSIONAL PROBLEMS 10
One dimensional finite element analysis-Linear bar element-Quadratic bar element-Beam
element-Frame elements-One dimensional heat transfer-Two dimensional finite element
analysis approximation of geometry and field variables-Three nodded triangular element-
Four nodded rectangular element-Six nodded triangular element-Natural coordinates and
coordinate transformation – Numerical integration-Incorporation of boundary conditions
UNIT IV ISO-PARAMETRIC ELEMENTS 9
Iso-parametric elements-Dynamic analysis-Equations of motion using Lagrange’s
approach-Consistent and Lumped mass matrices-Formulation of FE equations for
vibration problems-Solutionof Eigen value problems-Transient vibration analysis-Thermal
transients.
UNIT V APPLICATION OF FINITE ELEMENT ANALYSIS 8
Finite element analysis of Machine elements - Axi-symmetric FEA of a pressure vessel-
Application of FEM in various metal forming processes – Solid formulation and flow
formulation – FEA simulation of Metal cutting, Solidification of castings and Weldments.
TOTAL: 45 PERIODS TEXT BOOKS:
1. Chandraputla T.R., and Belegundu A.D., “Introduction of Finite Element in
Engineering”, Prentice Hall of India, 1997.
2. Reddy.J.N., “An Introduction to Finite Element Method” McGraw Hill, International
Student Edition, 1993.
REFERENCES:
1. Rao.S.S., “The Finite Element Method in Engineering”, Pergamon Press, 1993.
2. Segarland. L.J., “Applied Finite Element Analysis”, John Wiley and Sons, Inc.
3. Seshu.P., “Text Book of Finite Element Analysis”, Prentice Hall of India, 2003
4. Rajasekaran.S., “Numerical Methods for Initial and Boundary Value Problems”,
Wheeler and Co., Pvt. Ltd., 1987
5. Lewis R.W., Morgan K., Thomas H.R. and Seetharamu K.N., The Finite Element
Method in Heat Transfer Analysis, John Wiley & Sons Ltd., 1996.
PR2352 COMPUTER AIDED PRODUCT DESIGN L T P C
52
3 1 0 4
OBJECTIVE:
 To introduce the concepts and applications of CAD
 To introduce the various concepts and techniques used for Product design and to
develop product design skills.
UNIT I INTRODUCTION TO COMPUTER AIDED DESIGN 12
Introduction to Engineering Design – Various phases of systematic design – sequential
engineering and concurrent engineering – Computer hardware & Peripherals – software
packages for design and drafting.
UNIT II COMPUTER GRAPHICS FUNDAMENTALS 12
Computer graphics – applications – principals of interactive computer graphics – 2D 3D
transformations – projections – curves – Bezier, B-Spline and NURBS – Concepts.
UNIT III GEOMETRIC MODELING 12
Geometric Modeling – types – Wire frame surface and solid modeling – Boundary
Representation, constructive solid geometry – Graphics standards – assembly modeling
– use of software packages
UNIT IV PRODUCT DESIGN CONCEPTS 12
Product modeling – types of product models; product development process tools – TRIZ
– Altshuller’s inventive principles – Modeling of product metrics – Design for reliability –
design for manufacturability – machining, casting, and metal forming – design for
assembly and disassembly - Design for environment; Bench marking – FMEA – QFD –
DOE – Taguchi method of DOE – Quality loss functions – Design for product life cycle.
UNIT V PRODUCT DATA MANAGEMENT 12
Product Data Management – concepts – Collaborative product design and commerce –
Information Acquisition – Sourcing factor – manufacturing planning factor –
Customization factor – Product life cycle management.
TOTAL: 60 PERIODS
TEXT BOOKS
1. Kevin Otto, Kristin Wood, “Product Design”, Pearson Education, 2000
2. Ibrahim Zeid, “CAD/CAM theory and Practice”, Tata McGraw Hill, 1991.
REFERENCES
1. Biren Prasad, “Concurrent Engineering Fundamentals Vol.11”, Prentice Hall, 1997.
2. James G.Bralla, “Handbook of Product Design for Manufacturing”, McGraw Hill, 1994
3. David F.Rogers.J, Alan Adams, “Mathematical Elements for Computer Graphics”,
McGraw Hill, 1990
PR 2353 AUTOMATED PRODUCTION & COMPUTER INTEGRATED L T P C
MANUFACTURING 3 1 0 4
53
AIM
To impart the knowledge of computer technology in all of the operational and information
processing activities related to manufacturing.
OBJECTIVES:
 To understand the various automated manufacturing activities
 To study the application of computer Technology in the Manufacturing activities
 To know the smooth transition from conventional manufacturing to automated
production and computer integrated manufacturing
PRE-REQUISITES:
Students must have sound knowledge on various Manufacturing types, – system and
operations
UNIT I INTRODUCTION 12
Product design & CAD, CAM, CAD/CAM and CIM – CIM Hardware and software – three
step process for implementation CIM – production concepts and mathematical models
covering production rate, manufacturing lead time, capacity utilisation, availability & WIP
– Automation – Reason for Automation and Automation strategies – The future
automated factory.
UNIT II AUTOMATED PRODUCTION SYSTEMS AND MATERIAL
HANDLING AND STORAGE SYSTEM 12
Basic elements of an automated system – Advanced automated functions – Levels of
Automation - Fundamentals of Automated Production Lines – Work part Transfer
Mechanisms – Storage Buffers – Control of the Production Line – Application to
Machining System.
Factors influencing material handling system – 10 principles of Material handling –
Material transport system – Industrial Trucks, Mono-rails and other rail-guided vehicles,
conveyors, cranes & Hoists – Automated guided vehicle system – Types. Guidance
technology, vehicle management, despatch rules and safety.
Storage systems – Performance, storage location strategies, conventional methods –
Automated Storage and Retrieval systems – carousel storage systems.
UNIT III GROUP TECHNOLOGY AND CELLULAR MANUFACTURING 12
Part families – visual – parts classification and coding – case studies in coding –
Production flow analysis – benefits of G.T. – Application of G.T.
Cellular Manufacturing – Composite part concept – Machine cell design – Key machine
concept - quantitative analysis in cellular manufacturing – Rank order clustering
technique – Arranging machines in G.T. Cell – Hollier method 1 and 2.
UNIT IV FLEXIBLE MANUFACTURING SYSTEM 12
What is an FMS? – Types of FMS – FMS components – Workstations, Material Handling
and storage system – FMS Layout type, computer control system, Human resource –
Flow chart showing various operations in FMS – Dead lock in FMS – FMS application
and benefits – FMS planning and implementation issues.
Quantitative analysis of FMS – various bottle neck model – Sizing the FMS – Illustrative
examples.
UNIT V AUTOMATED ASSEMBLY, COMPUTER PROCESS CONTROL AND SHOP
54
FLOOR CONTROL 12
Automated assembly – Fundamental – system configuration, part delivery at work station
– Design for automated assembly
Computer process control – continuous, discrete process, control requirement,
capabilities, Level of process control – Computer process control – Computer process
interface, computer process monitoring, Direct Digital control, Supervisory control –
Distributed control system and personal computer.
Short floor control – Three phases – Factory data collection – manual method –
Automated and semiautomated data collection (ADC) – Bar code technologies and other
ADC Technologies.
TOTAL: 60 PERIODS
TEXT BOOK:
1. Mikell P.Groover, “Automation, Production Systems and Computer-integrated
Manufacturing”, Prentice Hall of India Private Limited, 2003
2. Radhakrishnan.P, Subramanyan.S and Raju.V, “CAD/CAM/CIM”, New Age\
International Publishers, 2000
REFERENCES:
1. James A.Retrg and Henry W. Kraebher, “Computer Integrated Manufacturing”,
Pearson Education, Asia, 2001
2. Viswamathan.N and Narahari.Y, “Performance modelling of automated
manufacturing system”, Prentice Hall of India Private Limited, 1994.
PR2354 DESIGN OF JIGS, FIXTURE AND PRESS TOOLS & DRAWING L T P C
3 1 0 4
OBJECTIVE:
 To introduce the concepts of various types of jigs, fixtures and dies
 To design and draw jig / fixture/ die for a given component
UNIT I LOCATION AND CLAMPING DEVICES IN JIGS AND FIXUTRES 9+3
Principles of Jigs and Fixture – Design concepts – Different types of locating devices –
different types of clamps – Drill bushes – types – Elements of fixtures.
UNIT II DESIGN OF ELEMENTS OF JIGS AND FIXTURE 9+3
Design concepts of Template Jig, Plate Jig, Sandwich Jig, Vice Jaw Jig, Latch Jig,
Turnover jig, Box jig – Fixtures for Milling, Grinding, Turning, Welding, and Assembly –
Modular fixtures.
UNIT III PRESS WORKING OPERATION AND FORMING DIES 9+3
Blanking, Piercing, lancing, notching, bending design features of dies for drawing,
extrusion, wire drawing and forging.
UNIT IV ELEMENTS OF DIE 9+3
Design concepts of the following elements of progressive, compound and
Combination dies – Die block – Die shoe – Bolster plate – punch – punch plate – punch
holder – guide pins and guide bushes – strippers – knockouts – stops - pilots – selection
of standard die sets – strip layout and development.
55
UNIT V DESIGN AND DRAWING DIES, JIGS AND FIXTURES 9+3
Progressive die – compound die – Bending and drawing dies – Drill Jigs – Milling fixtures,
turning fixtures.
TOTAL: 60 PERIODS
TEXT BOOKS:
1. Donaldson, B.H. Lecain, Goold V.V., Tool Design, TMH Edition, 1978.
2. Kempster M.H.A., Introduction to Jigs and Fixtures, ELBS Edition, 1976
REFERENCES:
1. Handbook of metal forming, Kurt Lunge, McGraw Hill, Pub.Co. 1985.
2. Paquin, Die Design Fundamentals, Industrial Press Inc, New York, 1979
3. ASTME, Fundamentals of Tool design, Prentice Hall 1974
PR2355 METAL FORMING LAB AND SPECIAL MACHINES LAB L T P C
0 0 4 2
AIM:
To understand the basic principles of Metal forming process and to impart practical
knowledge in special machines.
OBJECTIVES:
 To establish hands-on experience in sheet metal forming, bulge forming and
Super plastic forming.
 To get hands on experience in machining gear, V-block, dovetail, etc.
 To study tool wear, acceptance test for machine tool
Metal Forming Lab: 1. Construction Flow Stress – Strain curve
2. Erichsen cupping Test
3. Determination of interface friction factor using ring compression test
4. Construction of FLD of sheet metal
5. Water hammer forming
6. Determination of Power consumption in sheet rolling process
7. Determination of strain rate sensitivity index of given specimen
8. Superplastic forming studies on Pb-Sn alloys
9. Deep drawing
10. Forward Extrusion process
11. Micro-forming
12. Simulation studies on metal forming
Special Machine Lab:
1. Gear Hobbing
a. Spur Gear
b. Helical Gear
2. Planning Machine
a. V-Block
b. Dove Tail
3. Centreless Cylindrical Grinding
56
4. Milling Machine
a. Spur Gear
5. Tool And Cutter Grinding
6. Tool Wear Studies
7. Acceptance Test Of Machine Tool As Per ISI Test Chart
8. EDM
9. Capstan And Turret Lathe
10. Measurement Of Cutting Force
TOTAL: 60 PERIODS
Sl.No. Description of Equipment Quantity
required
1. Universal Testing Machine 10T 1
2. Erichsen cupping Tester 1
3. Hydraulic Press 50T 1
4. Water hammer forming apparatus 1
5. Two high Rolling mill 1
6. Top open muffle furnace (Max 1200 oC) 1
7. Dies for deep drawing 1 set
8. Dies for Micro forming 1 set
9. Dies for super plastic forming 1 set
10. FEM package (ABAQUS, ANSYS…) Any one
11. Dies for Constructing FLD of sheet metals 1 set
PR2356 METROLOGY AND INSPECTION LAB L T P C
0 0 3 2
LIST OF EXPERIMENTS
1. Measurements of angle using Sine bar / bevel protractor
2. Measurement of External and internal Taper angle
3. Measurement of Bore Diameter
4. Calibration of Dial gauge
5. Measurement of Roundness
6. Measurements of Screw Thread Parameters using three-wire method
7. Measurements of Surface Roughness
8. Measurements using toolmaker Microscope
9. Measurements using Profile Projector
10. Measurements using Vision Measuring System
11. Measurements using CMM
TOTAL: 45 PERIODS
57
PR2357 WELDING AND FOUNDRY LABORATORY L T P C
0 0 4 2
OBJECTIVE
To familiarize the students with test procedures followed in foundry and to practice
various types of welding processes.
LIST OF EXPERIMENTS
Welding
Study of different welding equipments and accessories: Gas, Electric Welding
Oxy-acetylene gas welding of Lap joint, Butt Joint and T Joint.
S.No. Description of Equipment Quantity
required
1. Vernier Calipers 0-150 5 Nos.
Vernier Calipers 0-300 2 Nos.
2. Micrometer 0-25 5 Nos.
Micrometer 25-50 2 Nos.
Micrometer 50-75 2 Nos.
3. Dial gauges LC 10micrometer 3 Nos.
Dial gauge L.C. 2micrometer, 1 2 Nos.
4. Height gauge Analog 1 No.
Height gauge Digital 1 No.
5. Slip gauge set 2 sets
6. Sin~ Bar 100 mm 1 No.
Sine Bar 200 mm 1 No.
7. Toolmakers microscope 1 No.
Profile Projector 1 No.
8. Gear tooth verniers 2 Nos.
9. Flangernic 0-25 1 No.
Flangemic 25-50 1 No.
10. Floating carriage micrometer 1 No.
Thread plug gauges m24 x 3 1 No.
Thread plug gauges m20 x 2.5 1 No.
11. 3 wire set box 1 No.
12. Surface roughness measuring Instrument with 1 No.
accessories
13. Precision spheres different dias 1 set
14. Dial Guage Caliberator 1 No.
15. Precision level 1 No.
16. Digital Micrometer 1 No.
17. Digital Vernier 0-150 1 No.
18. Digital Ht. Guage 1 No.
19. Bevel Protractor 1 No.
20. CMN 1 System
21. Vision measuring system 1 System
22. Boredial gauge 16-35, 35-60 1 Box each
23. Depth Vernier 0-150 1 No.
24. Depth micrometer with 6 1 No.
25. Internal micrometer with Extn 1 No.
26. Precision Rollers 8 2 Nos.
27. Surface plate 1 No.
28. Bench centre 1 No.
58
Electric are welding of Lap Joint, Butt Joint, and T Joint.
Welding of pipes in different positions.
Brazing practice – furnace brazing.
Brazing welding of cast iron.
Thermit welding of thick material like rod plates etc.
Foundry
Preparation of green moulding sand using a 5 kg muller and testing for
Compression, shear, tensile, transverse strengths, hardness
in green condition:
ii. in dry condition after drying in oven at 150  C for one and half hour.
Permeability testing.
Determining the clay content.
Sieve analysis of dry silica sand.
Determining the moisture content by various methods.
Melting any non-ferrous metal and making simple castings - Demonstration.
TOTAL: 60 PERIODS
LIST OF EQUIPMENTS
(for a batch of 30 students)
5 Kg Muller - 1No.
Sand rammer - 1 No
Weighing balance - 1 No.
Universal sand strength testing with all accessories - 1 Set.
Permeability tester - 1 No.
Quick moisture tester - 1 No.
Infra-red drier - 1 No.
Sieve shaker with Sieves - 1 Set.
Crucible furnace - 1 No.
Oxy acetylene gas welding equipment - 1 Set.
Electric Welding Transformer, welding booth - 5 No.
GE2022 TOTAL QUALITY MANAGEMENT L T P C
3 0 0 3
UNIT I INTRODUCTION 9
Introduction - Need for quality - Evolution of quality - Definition of quality - Dimensions of
manufacturing and service quality - Basic concepts of TQM - Definition of TQM – TQM
Framework - Contributions of Deming, Juran and Crosby – Barriers to TQM.
UNIT II TQM PRINCIPLES 9
Leadership – Strategic quality planning, Quality statements - Customer focus – Customer
orientation, Customer satisfaction, Customer complaints, Customer retention - Employee
involvement – Motivation, Empowerment, Team and Teamwork, Recognition and
Reward, Performance appraisal - Continuous process improvement – PDSA cycle, 5s,
Kaizen - Supplier partnership – Partnering, Supplier selection, Supplier Rating.
UNIT III TQM TOOLS & TECHNIQUES I 9
The seven traditional tools of quality – New management tools – Six-sigma: Concepts,
methodology, applications to manufacturing, service sector including IT – Bench marking
– Reason to bench mark, Bench marking process – FMEA – Stages, Types.
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UNIT IV TQM TOOLS & TECHNIQUES II 9
Quality circles – Quality Function Deployment (QFD) – Taguchi quality loss function –
TPM – Concepts, improvement needs – Cost of Quality – Performance measures.
UNIT V QUALITY SYSTEMS 9
Need for ISO 9000- ISO 9000-2000 Quality System – Elements, Documentation, Quality
auditing- QS 9000 – ISO 14000 – Concepts, Requirements and Benefits – Case studies
of TQM implementation in manufacturing and service sectors including IT.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Dale H.Besterfiled, et at., “Total Quality Management”, Pearson Education Asia,
Third Edition, Indian Reprint (2006).
REFERENCES:
1. James R. Evans and William M. Lindsay, “The Management and Control of Quality”,
6th Edition, South-Western (Thomson Learning), 2005.
2. Oakland, J.S. “TQM – Text with Cases”, Butterworth – Heinemann Ltd., Oxford, 3rd
Edition, 2003.
3. Suganthi,L and Anand Samuel, “Total Quality Management”, Prentice Hall (India) Pvt.
Ltd.,2006.
4. Janakiraman,B and Gopal, R.K, “Total Quality Management – Text and Cases”,
Prentice Hall (India) Pvt. Ltd., 2006.
ME2401 MECHATRONICS L T P C
(Common to Mechanical and Production) 3 0 0 3
OBJECTIVE
To understand the interdisciplinary applications of Electronics, Electrical, Mechanical and
Computer Systems for the Control of Mechanical and Electronic Systems.
UNIT I MECHATRONICS, SENSORS AND TRANSDUCERS 9
Introduction to Mechatronics Systems – Measurement Systems – Control Systems –
Microprocessor based Controllers. Sensors and Transducers – Performance Terminology
– Sensors for Displacement, Position and Proximity; Velocity, Motion, Force, Fluid
Pressure, Liquid Flow, Liquid Level, Temperature,Light Sensors – Selection of Sensors
UNIT II ACTUATION SYSTEMS 9
Pneumatic and Hydraulic Systems – Directional Control Valves – Rotary Actuators.
Mechanical Actuation Systems – Cams – Gear Trains – Ratchet and pawl – Belt and
Chain Drives – Bearings. Electrical Actuation Systems – Mechanical Switches – Solid
State Switches – Solenoids – Construction and working principle of DC and AC Motors –
speed control of AC and DC drives, Stepper Motors-switching circuitries for stepper motor
– AC & DC Servo motors
UNIT III SYSTEM MODELS AND CONTROLLERS 9
Building blocks of Mechanical, Electrical, Fluid and Thermal Systems, Rotational –
Transnational Systems, Electromechanical Systems – Hydraulic – Mechanical Systems.
Continuous and discrete process Controllers – Control Mode – Two – Step mode –
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Proportional Mode – Derivative Mode – Integral Mode – PID Controllers – Digital
Controllers – Velocity Control – Adaptive Control – Digital Logic Control – Micro
Processors Control.
UNIT IV PROGRAMMING LOGIC CONTROLLERS 9
Programmable Logic Controllers – Basic Structure – Input / Output Processing –
Programming – Mnemonics – Timers, Internal relays and counters – Shift Registers –
Master and Jump Controls – Data Handling – Analogs Input / Output – Selection of a
PLC.
UNIT V DESIGN OF MECHATRONICS SYSTEM 9
Stages in designing Mechatronics Systems – Traditional and Mechatronic Design -
Possible Design Solutions. Case studies of Mechatronics systems- Pick and place Robot-
Autonomous mobile robot-Wireless suriviellance balloon- Engine Management system-
Automatic car park barrier.
TOTAL: 45 PERIODS TEXT BOOKS
1. Bolton,W, “Mechatronics” , Pearson education, second edition, fifth Indian Reprint,
2003
2. Smaili.A and Mrad.F , "Mechatronics integrated technologies for intelligent
machines", Oxford university press, 2008
REFERENCES:
1. Rajput. R.K, A textbook of mechatronics, S. Chand & Co, 2007
2. Michael B. Histand and David G. Alciatore, “Introduction to Mechatronics and
Measurement Systems”, McGraw-Hill International Editions, 2000.
3. Bradley D. A., Dawson D., Buru N.C. and. Loader A.J, “Mechatronics”, Chapman and
Hall, 1993.
4. Dan Necsulesu, “Mechatronics”, Pearson Education Asia, 2002 (Indian Reprint).
Lawrence J. Kamm, “Understanding Electro – Mechanical Engineering”, An
Introduction to Mechatronics, Prentice – Hall of India Pvt., Ltd., 2000.
5. Nitaigour Premchand Mahadik, “Mechatronics”, Tata McGraw-Hill publishing
Company Ltd, 2003
ME 2027 PROCESS PLANNING AND COST ESTIMATION L T P C
(Common to Production and Mechanical) 3 0 0 3
OBJECTIVE
 To introduce the process planning concepts
 To make cost estimation for various products after process planning
UNIT I WORK STUDY AND ERGONOMICS 10
Method study – Definition – Objectives-Motion economy- Principles – Tools and
Techniques-Applications – Work measurements- purpose – use – procedure – tools and
techniques- Standard time –Ergonomics – principles – applications.
UNIT II PROCESS PLANNING 10
Definition – Objective – Scope – approaches to process planning- Process planning
activities – Finished part requirements - operating sequences - machine selection –
material selection parameters- Set of documents for process planning - Developing
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manufacturing logic and knowledge- production time calculation – selection of cost
optimal processes.
UNIT III INTRODUCTION TO COST ESTIMATION 7
Objective of cost estimation- costing – cost accounting- classification of cost- Elements of
cost.
UNIT IV COST ESTIMATION 8
Types of estimates – methods of estimates – data requirements and sources- collection
of cost- allowances in estimation.
UNIT V PRODUCTION COST ESTIMATION 10
Estimation of material cost, labour cost and over heads, allocation of overheads –
Estimation for different types of jobs.
TOTAL: 45 PERIODS
TEXT BOOKS
1. Banga and Shama, Cost estimation, Sinha.B.P., “Mechanical Estimating and
Costing”, Tata McGraw-Hill, Publishing Co., 1995
REFERENCES
1. Phillip.F Ostwalal and Jairo Munez, “Manufacturing Processes and systems”, John
Wiley, 9th Edition, 1998
2. Russell.R.S and Tailor, B.W, “Operations Management”, PHI, 4th Edition, 2003.
3. Chitale.A.V. and Gupta.R.C., “Product Design and Manufacturing”, PHI , 2nd Edition,
2002.
ME2028 ROBOTICS L T P C
(Common to Production and VII Semester Elective for Mechanical) 3 0 0 3
OBJECTIVES
 To introduce the basic concepts, parts of robots and types of robots
 To make the student familiar with the various drive systems for robot, sensors and
their applications in robots, programming of robots
 To discuss about the various applications of robots, justification, implementation and
safety of robot
UNIT I FUNDAMENTALS OF ROBOT 7
Robot – Definition – Robot Anatomy – Co-ordinate Systems, Work Envelope, types and
classification – Specifications – Pitch, Yaw, Roll, Joint Notations, Speed of Motion, Pay
Load – Robot Parts and Their Functions – Need for Robots – Different Applications
UNIT II ROBOT DRIVE SYSTEMS AND END EFFECTORS 10
Pneumatic Drives – Hydraulic Drives – Mechanical Drives – Electrical Drives – D.C.
Servo Motors, Stepper Motor, A.C. Servo Motors – Salient Features, Applications and
Comparison of All these Drives
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End Effectors – Grippers – Mechanical Grippers, Pneumatic and Hydraulic Grippers,
Magnetic Grippers, Vacuum Grippers; Two Fingered and Three Fingered Grippers;
Internal Grippers and External Grippers; Selection and Design Considerations
UNIT III SENSORS AND MACHINE VISION 10
Requirements of a sensor, Principles and Applications of the following types of sensors –
Position of sensors (Piezo Electric Sensor, LVDT, Resolvers, Optical Encoders,
Pneumatic Position Sensors), Range Sensors (Triangulation Principle, Structured,
Lighting Approach, Time of Flight Range Finders, Laser Range Meters), Proximity
Sensors (Inductive, Hall Effect, Capacitive, Ultrasonic and Optical Proximity Sensors),
Touch Sensors, (Binary Sensors, Analog Sensors), Wrist Sensors, Compliance Sensors,
Slip Sensors
Camera, Frame Grabber, Sensing and Digitizing Image Data – Signal Conversion, Image
Storage, Lighting Techniques. Image Processing and Analysis – Data Reduction, Edge
detection, Segmentation Feature Extraction, Object Recognition, Other Algorithms.
Applications – Inspection, Identification, Visual Serving and Navigation.
UNIT IV ROBOT KINEMATICS AND ROBOT PROGRAMMING 10
Forward Kinematics, Inverse Kinematics and Differences; Forward Kinematics and
Reverse Kinematics of Manipulators with Two, Three Degrees of Freedom (In 2
Dimensional), Four Degrees of Freedom (In 3 Dimensional) – Deviations and Problems
Teach Pendant Programming, Lead through programming, Robot programming
Languages – VAL Programming – Motion Commands, Sensor Commands, End effecter
commands, and Simple programs.
UNIT V IMPLEMENTATION AND ROBOT ECONOMICS 8
RGV, AGV; Implementation of Robots in Industries – Various Steps; Safety
Considerations for Robot Operations; Economic Analysis of Robots – Pay back Method,
EUAC Method, Rate of Return Method.
TOTAL: 45 PERIODS
TEXT BOOK
1. M.P.Groover, “Industrial Robotics – Technology, Programming and Applications”,
McGraw-Hill, 2001
2. Yoram Koren, “Robotics for Engineers”, McGraw-Hill Book Co., 1992
REFERENCES
1. Fu.K.S. Gonzalz.R.C., and Lee C.S.G., “Robotics Control, Sensing, Vision and
Intelligence”, McGraw-Hill Book Co., 1987
3. Janakiraman.P.A., “Robotics and Image Processing”, Tata McGraw-Hill, 1995
ME2404 COMPUTER AIDED SIMULATION AND ANALYSIS L T P C
LABORATORY 0 0 3 2
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LIST OF EXPERIMENTS
A. Simulation 8
Simulation of Air conditioning system with condenser temperature and evaporator
temperatures as input to get COP using C /MAT Lab.
Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab.
Simulation of cam and follower mechanism using C / MAT Lab.
B. Analysis (Simple Treatment only) 37
Stress analysis of a plate with a circular hole.
Stress analysis of rectangular L bracket
Stress analysis of an axi-symmetric component
Stress analysis of beams (Cantilever, Simply supported, Fixed ends)
Mode frequency analysis of a 2 D component
Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends)
Harmonic analysis of a 2D component
Thermal stress analysis of a 2D component
Conductive heat transfer analysis of a 2D component
Convective heat transfer analysis of a 2D component
TOTAL: 45 PERIODS
LIST OF EQUIPMENTS
(for a batch of 30 students)
Computer System 30
17” VGA Color Monitor
Pentium IV Processor
40 GB HDD
512 MB RAM
Color Desk Jet Printer 01
Software
Suitable analysis software 30 licenses
C / MATLAB 5 licenses
ME2405 MECHATRONICS LABORATORY L T P C
(Common to Mechanical and Production) 0 0 3 2
LIST OF EXPERIMENTS
1. Design and testing of fluid power circuits to control
(i) Velocity (ii) direction and (iii) force of single and double acting actuators
2. Design of circuits with logic sequence using Electro pneumatic trainer kits.
3. Simulation of basic Hydraulic, Pneumatic and Electric circuits using software
4. Circuits with multiple cylinder sequences in Electro pneumatic using PLC
5. Speed Control of AC & DC drives
6. Servo controller interfacing for DC motor
7. PID controller interfacing
8. Stepper motor interfacing with 8051 Micro controller
(i) full step resolution (ii) half step resolution
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9. Modeling and analysis of basic electrical, hydraulic and pneumatic systems
Using appropriate softwares
11. Computerized data logging system with control for process variables like pressure
flow and temperature.
TOTAL: 45 PERIODS
LIST OF EQUIPMENT
(for a batch of 30 students)
1. Basic Pneumatic Trainer Kit with manual and electrical controls/
PLC Control - 1 each
2. Basic Hydraulic Trainer Kit - 1 No.
3. Hydraulics and Pneumatics Systems Simulation Softwares - 10 sets.
4. 8051 - Microcontroller kit with stepper motor and drive circuit - 2 sets
5. Simulation Softwares and Sensors to measure Pressure,
Flow rate, direction, speed, velocity and force. -2 sets
PR2404 DESIGN AND FABRICATION PROJECT L T P C
0 0 4 2
The objective of this project is to provide opportunity for the students to implement their
skills acquired in the previous semesters to practical problems.
The students in convenient groups of not more than 4 members have to take one small
item for design and fabrication. Every project work shall have a guide who is the member
of the faculty of the institution and if possible with an industry guide also.
The item chosen may be small machine elements (Example-screw jack, coupling,
machine vice, cam and follower, governor etc), attachment to machine tools, tooling (jigs,
fixtures etc), small gear box, automotive appliances, agricultural implements, simple heat
exchangers, small pumps, hydraulic /pneumatic devices etc.
The students are required to design and fabricate the chosen item in the college and
demonstrate its working apart from submitting the project report. The report should
contain assembly drawing, parts drawings, process charts relating to fabrication.
TOTAL: 60 PERIODS
MG2451 ENGINEERING ECONOMICS AND COST ANALYSIS L T P C
(Common to Mechanical, Production, Automobile) 3 0 0 3
OBJECTIVES
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To learn about the basics of economics and cost analysis related to engineering so as to
take economically sound decisions.
UNIT I INTRODUCTION TO ECONOMICS 8
Introduction to Economics- Flow in an economy, Law of supply and demand, Concept of
Engineering Economics – Engineering efficiency, Economic efficiency, Scope of
engineering economics- Element of costs, Marginal cost, Marginal Revenue, Sunk cost,
Opportunity cost, Break-even analysis- V ratio, Elementary economic Analysis – Material
selection for product Design selection for a product, Process planning.
UNIT II VALUE ENGINEERING 10
Make or buy decision, Value engineering – Function, aims, Value engineering procedure.
Interest formulae and their applications –Time value of money, Single payment
compound amount factor, Single payment present worth factor, Equal payment series
sinking fund factor, Equal payment series payment Present worth factor- equal payment
series capital recovery factor-Uniform gradient series annual equivalent factor, Effective
interest rate, Examples in all the methods.
UNIT III CASH FLOW 9
Methods of comparison of alternatives – present worth method (Revenue dominated cash
flow diagram), Future worth method (Revenue dominated cash flow diagram, cost
dominated cash flow diagram), Annual equivalent method (Revenue dominated cash flow
diagram, cost dominated cash flow diagram), rate of return method, Examples in all the
methods.
UNIT IV REPLACEMENT AND MAINTENANCE ANALYSIS 9
Replacement and Maintenance analysis – Types of maintenance, types of replacement
problem, determination of economic life of an asset, Replacement of an asset with a new
asset – capital recovery with return and concept of challenger and defender, Simple
probabilistic model for items which fail completely.
UNIT V DEPRECIATION 9
Depreciation- Introduction, Straight line method of depreciation, declining balance method
of depreciation-Sum of the years digits method of depreciation, sinking fund method of
depreciation/ Annuity method of depreciation, service output method of depreciation-
Evaluation of public alternatives- introduction, Examples, Inflation adjusted decisions –
procedure to adjust inflation, Examples on comparison of alternatives and determination
of economic life of asset.
TOTAL: 45 PERIODS
TEXT BOOKS
1. Panneer Selvam, R, “Engineering Economics”, Prentice Hall of India Ltd,
New Delhi, 2001.
2. Suma Damodaran, “ Managerial economics”, Oxford university press 2006.
REFERENCES
1. Chan S.Park, “Contemporary Engineering Economics”, Prentice Hall of
India, 2002.
2. Donald.G. Newman, Jerome.P.Lavelle, “Engineering Economics and
analysis” Engg. Press, Texas, 2002
3. Degarmo, E.P., Sullivan, W.G and Canada, J.R, “Engineering Economy”,
Macmillan, New York, 1984
4. Grant.E.L., Ireson.W.G., and Leavenworth, R.S, “Principles of Engineering
Economy”, Ronald Press, New York,1976.
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5. Smith, G.W., “Engineering Economy”, Lowa State Press, Iowa, 1973.
6. Truett & Truett, “ Managerial economics- Analysis, problems & cases “ Wiley India
8th edition 2004.
7. Luke M Froeb / Brian T Mccann, “ Managerial Economics – A problem solving
approach” Thomson learning 2007.
PR2451 COMPREHENSION L T P C
0 0 2 1
OBJECTIVE
The objective of comprehension is to provide opportunity for the student to apply the
knowledge acquired during the earlier semesters to real life problems which he / she may
have to face in future as an engineer. While learning as how to solve the real life
problems, student will receive guidance from the faculty and also review various courses
learnt earlier.
Further this comprehension is to achieve an understanding of the fundamentals of
contemporary manufacturing systems including materials, manufacturing process,
product and process control, computer integrated manufacture and quality. The students
work in groups and solve a variety of problems given to them. The problems given to the
students should be of real like industrial problems selected by a group of faculty members
of the concerned department. A minimum of three small problems has to be solved by
each group of students. The evaluation is based on continuous assessment by a group
of Faculty Members constituted by the professor in-charge of the course.
TOTAL: 45 PERIODS
PR2452 PROJECT WORK L T P C
0 0 12 6
OBJECTIVE
The objective of the project work is to enable the students in convenient groups of not
more than 4 members on a project involving theoretical and experimental studies related
to the branch of study. Every project work shall have a guide who is the member of the
faculty of the institution. Six periods per week shall be allotted in the time table and this
time shall be utilized by the students to receive the directions from the guide, on library
reading, laboratory work, computer analysis or field work as assigned by the guide and
also to present in periodical seminars on the progress made in the project.
The aim of the project work is to deepen comprehension of principles by applying them to
a new problem which may be the design and manufacture of a device, a research
investigation, a computer or management project or a design problem.
The progress of the project is evaluated based on a minimum of three reviews. The
review committee may be constituted by the Head of the Department.
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Each student shall finally produce a comprehensive report covering background
information, literature survey, problem statement, project work details and conclusion.
This final report shall be typewritten form as specified in the guidelines.
The continuous assessment shall be made as prescribed in the regulations (vide clause
10.3 of Regulations 2004 for B.E., B.Tech. programmes)
MG 2021 MARKETING MANAGEMENT L T P C
3 0 0 3
OBJECTIVE:
 To understand the various processes involved in Marketing and its Philosophy.
 To learn the Psychology of consumers.
 To formulate strategies for advertising, pricing and selling
UNIT I MARKETING PROCESS 9
Definition, Marketing process, dynamics, needs, wants and demands, marketing
concepts, environment, mix, types. Philosophies, selling versus marketing, organizations,
industrial versus consumer marketing, consumer goods, industrial goods, product
hierarchy
UNIT II BUYING BEHAVIOUR AND MARKET SEGMENTATION 9
Cultural, demographic factors, motives, types, buying decisions, segmentation factors -
demographic -Psycho graphic and geographic segmentation, process, patterns.
UNIT III PRODUCT PRICING AND MARKETING RESEARCH 9
Objectives, pricing, decisions and pricing methods, pricing management. Introduction,
uses, process of marketing research.
UNIT IV MARKETING PLANNING AND STRATEGY FORMULATION 9
Components of marketing plan-strategy formulations and the marketing process,
implementations, portfolio analysis, BCG, GEC grids.
UNIT V ADVERTISING, SALES PROMOTION AND DISTRIBUTION 9
Characteristics, impact, goals, types, and sales promotions- point of purchase- unique
selling proposition. Characteristics, wholesaling, retailing, channel design, logistics, and
modern trends in retailing.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Govindarajan. M, “Marketing management – concepts, cases, challenges and
trends”, Prentice hall of India, second edition 2007.
2. Philip Kolter,Koshy Jha “Marketing Management”, Pearson Education ,Indian
adapted edition.2007
REFERENCES:
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1. Ramasamy and Nama kumari, “Marketing Environment: Planning, implementation
and control the Indian context”, 1990.
2. Czinkota&Kotabe, “Marketing management”, Thomson learning, Indian edition 2007
3. Adrain palmer, “ Introduction to marketing theory and practice”, Oxford university
press IE 2004.
4. Donald S. Tull and Hawkins, “Marketing Reasearch”, Prentice Hall of Inida-1997.
5. Philip Kotler and Gary Armstrong “Principles of Marketing” Prentice Hall of India,
2000.
6. Steven J.Skinner, “Marketing”, All India Publishers and Distributes Ltd. 1998.
7. Graeme Drummond and John Ensor, Introduction to marketing concepts, Elsevier,
Indian Reprint, 2007
ME2021 QUALITY CONTROL AND RELIABILITY ENGINEERING L T P C
(Common to Mechanical, Automobile and Production) 3 0 0 3
OBJECTIVE:
 To introduce the concept of SQC
 To understand process control and acceptance sampling procedure and their
application.
 To learn the concept of reliability.
UNIT I INTRODUCTION AND PROCESS CONTROL FOR VARIABLES 10
Introduction, definition of quality, basic concept of quality, definition of SQC, benefits and
limitation of SQC, Quality assurance,Quality control: Quality cost-Variation in processcausesof
variation –Theory of control chart- uses of control chart – Control chart for
variables – X chart, R chart and  chart -process capability – process capability studies
and simple problems.Six sigma concepts.
UNIT II PROCESS CONTROL FOR ATTRIBUTES 8
Control chart for attributes –control chart for non conformings– p chart and np chart –
control chart for nonconformities– C and U charts, State of control and process out of
control identification in charts, pattern study.
UNIT III ACCEPTANCE SAMPLING 9
Lot by lot sampling – types – probability of acceptance in single, double, multiple
sampling techniques – O.C. curves – producer’s Risk and consumer’s Risk. AQL, LTPD,
AOQL concepts-standard sampling plans for AQL and LTPD- uses of standard sampling
plans.
UNIT IV LIFE TESTING - RELIABILITY 9
Life testing – Objective – failure data analysis, Mean failure rate, mean time to failure,
mean time between failure, hazard rate – Weibull model, system reliability, series, parallel
and mixed configuration – simple problems. Maintainability and availability – simple
problems. Acceptance sampling based on reliability test – O.C Curves.
UNIT V QUALITY AND RELIABLITY 9
69
Reliability improvements – techniques- use of Pareto analysis – design for reliability –
redundancy unit and standby redundancy – Optimization in reliability – Product design –
Product analysis – Product development – Product life cycles.
TOTAL: 45 PERIODS
Note: Use of approved statistical table permitted in the examination.
TEXT BOOKS:
1. Douglas.C.Montgomery, “ Introduction to Statistical quality control” John wiley 4th
edition2001.
2. L.S.Srinath, “Reliability Engineering”, Affiliated East west press, 1991.
REFERENCES:
1. John.S. Oakland. Statistical process control”, Elsevier, 5th edition, 2005
2. Connor, P.D.T.O., “ Practical Reliability Engineering”, John Wiley, 1993
3. Grant, Eugene .L “Statistical Quality Control”, McGraw-Hill, 1996
4. Monohar Mahajan, “Statistical Quality Control”, Dhanpat Rai & Sons, 2001.
5. R.C.Gupta, “Statistical Quality control”, Khanna Publishers, 1997.
6. Besterfield D.H., “Quality Control”, Prentice Hall, 1993.
7. Sharma S.C., “Inspection Quality Control and Reliability”, Khanna Publishers, 1998.
8. Danny Samson, “Manufacturing & Operations Strategy”, Prentice Hall, 1991
ME2026 UNCONVENTIONAL MACHINING PROCESSES L T P C
(Common to Mechanical and Production) 3 0 0 3
OBJECTIVE:
To learn about various unconventional machining processes, the various process
parameters and their influence on performance and their applications
UNIT I INTRODUCTION 5
Unconventional machining Process – Need – classification – Brief overview .
UNIT II MECHANICAL ENERGY BASED PROCESSES 10
Abrasive Jet Machining – Water Jet Machining – Abrasive Water Jet Machining -
Ultrasonic Machining. (AJM, WJM, AWJM and USM). Working Principles – equipment
used – Process parameters – MRR-Variation in techniques used – Applications.
UNIT III ELECTRICAL ENERGY BASED PROCESSES 8
Electric Discharge Machining (EDM)- working Principle-equipments-Process Parameters-
Surface Finish and MRR- electrode / Tool – Power and control Circuits-Tool Wear –
Dielectric – Flushing – Wire cut EDM – Applications.
UNIT IV CHEMICAL AND ELECTRO-CHEMICAL ENERGY BASED
PROCESSES 12
Chemical machining and Electro-Chemical machining (CHM and ECM)-Etchantsmaskant-
techniques of applying maskants-Process Parameters – Surface finish and
MRR-Applications. Principles of ECM-equipments-Surface Roughness and MRRElectrical
circuit-Process Parameters-ECG and ECH - Applications.
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UNIT V THERMAL ENERGY BASED PROCESSES 10
Laser Beam machining and drilling (LBM), plasma Arc machining (PAM) and Electron
Beam Machining (EBM). Principles – Equipment –Types - Beam control techniques –
Applications.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Vijay.K. Jain “Advanced Machining Processes” Allied Publishers Pvt. Ltd., New Delhi,
2007
2. Pandey P.C. and Shan H.S. “Modern Machining Processes” Tata McGraw-Hill, New
Delhi (2007).
REFERENCES:
1. Benedict. G.F. “Nontraditional Manufacturing Processes” Marcel Dekker Inc., New
York (1987).
2. Mc Geough, “Advanced Methods of Machining” Chapman and Hall, London (1998).
3. Paul De Garmo, J.T.Black, and Ronald.A.Kohser, “Material and Processes in
Manufacturing” Prentice Hall of India Pvt. Ltd., New Delhi ,8th Edition,2001.
PR2021 PRECISION ENGINEERING L T P C
3 0 0 3
OBJECTIVES :
To impart knowledge in the increasing quality concepts of parts, accuracy requirement of
machine tools and also to introduce latest topics in Manufacturing like micro machining
and smart materials so as to equip them to join core electronic manufacturing industries.
UNIT I CONCEPTS OF ACCURACY AND MACHINE TOOLS 9
Part Accuracy – errors, accuracy of machine tools – spindle accuracy – displacement
accuracy – errors due to numerical interpolation – definition of accuracy of N.C system –
errors in the NC machines – feed stiffness – zero stability.
UNIT II STIFFNESS, THERMAL EFFECTS AND FINISH MACHINING 12
Overall stiffness of Lathe – compliance of work piece – errors caused by cutting forces –
deformation in turning – boring – milling – heat sources – thermal effects – Finish
Turning, boring, grinding – Surface roughness.
UNIT III DIMENSIONING 6
Definition of terms – Key dimension – Superfluous dimension – dimensional stepped
shaft – assigning tolerances in the constituent dimensions – dimensional chains.
UNIT IV MICRO-MACHINING MICRO FABRICATION 9
Micro Machining – Photo resist process – Lithography – LIGA Process – Optical,
processing of materials – electron beam machining – beam machining – micro forming,
diamond turning – micro positioning devices – etching – physical vapour deposition –
Chemical vapour deposition
UNIT V SMART STRUCTURES, MATERIALS AND MICRO ACTUATORS 9
Smart structures – Smart materials types and applications - smart sensors – micro valves
– MEMS – Micro motors – Micro pumps – micro dynamometer – micro machines – micro
optics – micro nozzles.
TOTAL: 45 PERIODS
TEST BOOKS:
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1. Murthy R.L. “Precision Engineering in Manufacturing”, New Age Internaional Pvt.
Limited. (19
2. Juliar W.Gardner. Vijay K. Varadan, ‘Micro sensors, MEMS and Smart Devices, John
wiley and sons, 2001.
REFERENCES:
1. Stephen A.Campbell, “The Science and Engineering of Micro electronic Fabrication”,
Oxford University Press, 1996.
2. Raady Frank, “Understanding smart sensors”, Artech. House, Boston, 1996.
3. MEMS Hand Book, CRC Press, 2001
PR2022 FUZZY LOGIC AND ANN L T P C
3 0 0 3
UNIT I INTRODUCTION TO FUZZY LOGIC PRINCIPLES 9
Basic concepts of fuzzy set theory – operations of fuzzy sets – properties of fuzzy sets –
Crisp relations – Fuzzy relational equations – operations on fuzzy relations – fuzzy
systems – propositional logic – Inference – Predicate Logic – Inference in predicate logic
– fuzzy logic principles – fuzzy quantifiers – fuzzy inference – fuzzy rule based systems –
fuzzification and defuzzification – types.
UNIT II ADVANCED FUZZY LOGIC APPLICATIONS 9
Fuzzy logic controllers – principles – review of control systems theory – various industrial
applications of FLC adaptive fuzzy systems – fuzzy decision making – Multiobjective
decision making – fuzzy classification – means clustering – fuzzy pattern recognition –
image processing applications – systactic recognition – fuzzy optimization – various
UNIT III INTRODUCTION TO ARTIFICIAL NEURAL NETWORKS 9
Fundamentals of neural networks – model of an artificial neuron – neural network
architectures – Learning methods – Taxonomy of Neural network architectures –
Standard back propagation algorithms – selection of various parameters – variations
Applications of back propagation algorithms.
UNIT IV OTHER ANN ARCHITECTURES 9
Associative memory – exponential BAM – Associative memory for real coded pattern
pairs – Applications adaptive reasonance theory – introduction – ART 1 – ART2 –
Applications – neural networks based on competition – kohenen self organizing maps –
learning vector quantization – counter propagation networks – industrial applications.
UNIT V RECENT ADVANCES 9
Fundamentals of genetic algorithms – genetic modeling – hybrid systems – integration of
fuzzy logic, neural networks and genetic algorithms – non traditional optimization
techniques like ant colony optimization – Particle swarm optimization and artificial
immune systems – applications in design and manufacturing.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. S.Rajasekaran.G.A.Vijayalakshmi Pai “Neural Networks, fuzzy logic and genetic
algorithms”, prentice hall of India private limited, 2003
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2. Timothy J.Ross, “Fuzzy logic with engineering applications”, McGraw Hill, 1995
3. Zurada J.M. “Introduction to artificial neural systems”, Jaico publishing house, 1994
REFERENCES:
1. Klir.G, Yuan B.B. “Fuzzy sets and fuzzy logic prentice Hall of India private limited,
1997.
2. Laurance Fausett, “Fundamentals of neural networks”, Prentice hall, 1992
3. Gen, M. and R. Cheng “Genetic algorithm and engineering design”, john wiley 1997
PR2023 INSTRUMENTATION AND CONTROL L T P C
3 0 0 3
UNIT I INTRODUCTION 9
Static and dynamic characteristics of measurement systems, standards and calibration,
error and uncertainty analysis, statistical analysis of data, and curve fitting.
UNIT II MECHANICAL MEASUREMENTS AND INDUSTRIAL
INSTRUMENTATION 10
Measurement of displacement, velocity (linear and rotational), acceleration, shock,
vibration, force torque power, strain, stress, pressure temperature.
UNIT III DATA DISPLAY AND RECORDING DEVICES 8
Data display-CRO,LED, LCD, magnetic tape recorders, x-y recorders, UV recorders,
Oscilloscope recorders, digital printers and data loggers.
UNIT IV CONTROL 9
Introduction to control systems, mathematical model of physical systems in transfer
function and state space forms, response of dynamic systems, concept of pole and zero
of a system, realization of transfer functions.
UNIT V STABILITY ANALYSIS 9
Stability criteria bode plots, routh and Nyquist criteria.
TOTAL: 45 PERIODS TEXT BOOKS:
1. B.C.Nakra, K.K.choudry, “Instrumentation, Measurement and analysis”, Tata McGraw
Hill 2002
2. J.J.Nagrath and Gopal, “control system engineering”, New age international (p) ltd.,
2000
REFERENCES:
1. C.S.Rangan, G.R.Sarma, VSV Mani, Instrumentation devices and systems”, Tata
McGraw Hill, 2000
2. A.K. Sowhney, “electricaland electronic measurement and instrumentation, “Dhanpat
rai & Cu, 2003.
3. Benjamin C.Kuo, “Automatic control system”, prentice hall of India pvt ltd.,2002
4. Ernest O.Doeblin, “measurement systems applications and design”, McGraw Hill
International editions, 1990
5. S.Renganathan, “transducer engineering”, Allied publishers, 1990.
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PR2024 SURFACE ENGINEERING L T P C
3 0 0 3
UNIT I METAL CLEANING AND PREVIEW ON SURFACE ENGINEERING 8
Need and relevance of surface engineering – pre-treatment of coating, General cleaning
process for ferrous and non-ferrous metals and alloys – selection of cleaning process –
alkaline cleaning – emulsion cleaning- ultrasonic cleaning – acid and pickling salt bath
descaling – abrasive bath cleaning – polishing and short peening – classification of
surface engineering processes.
UNIT II THERMAL SPRAYING PROCESSES AND ELECTRODEPOSITED
COATINGS 10
Thermal spraying – flame, arc, plasma and HVOF processes – PLV process – design for
thermally sprayed coatings – coating production – spray consumables principles of
electroplating – Technology and control electroplating systems – properties and
Faraday’s Law – factors affecting throwing power – Applications of electrodeposites –
non-aqueous and electroless deposition.
UNIT III HOT DIP COATING AND DIFFUSION COATINGS 10
Principles – surface preparation batch coating and continuous coating process – coating
properties and applications, Principles of cementation – cladding – Diffusion coating of
C.N. Al, Si, Cr and B – structure, properties and application of diffusion coatings –
chemical vapour deposition – physical vapour deposition.
UNIT IV NON-METALLIC COATING OXIDE AND COVENSION COATINGS 9
Plating coating – laequers – rubbers and elastomers – vitreous enamels – anodizing
phosphating and chromating – application to aluminium, magnesium, tin, zinc, cadmium
copper and silver – phosphating primers.
UNIT V QUALITY ASSURANCE, TESTING AND SELECTION OF COATINGS 8
The quality plan – design – testing and inspection of thickness adhesion, corrosion,
resistance and porosity measurement – selection of coatings – industrial applications of
engineering coatings. Basic mechanisms of wear – abrasive, adhesive wear, contact
fatigue – fretting corrosion – testing wear resistance practical diagnosis of wear.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. STAND GRAINGER engineering coatings – design and application jaico publishing
House, 1994
REFERENCES:
1. N.V.Parthasarathy, Electroplating Handbooks, Prentice Hall, 1992
2. Metals Hand Book vol.2 8th edition,American society of metals 1994
3. D.R. Gabe, Principles of Metal surface treatment and protection, Pergamon, 1990
4. Niku-Lavi, advances in surface treatments, Pergamon,1990
PR2025 DESIGN OF MACHINE TOOL STRUCTURE L T P C
3 0 0 3
74
UNIT I INTRODUCTION 10
Classification of machining processes, machine tools – machine tool construction –
factors – performance criteria – trends in modern machine tool – kinematic arrangement
of different types of machine tools – work holding and tool holding devices – calculation of
cutting forces and power requirements for turning, milling, boring and grinding – force
distribution on different parts of drilling, milling and grinding machine tools.
UNIT II STRENGTH AND RIGIDITY OF MACHINE TOOL STRUCTURES 10
Basic principles of design – comparison of materials used in machine tool construction –
dependence of process capability on rigidity – static compliance – design of lathe beds –
materials – typical construction – torsional modulus of regangular and box sections –
methods of increasing rigidities.
UNIT III SLIDEWAYS 9
Slide ways – types – materials – constructions – clearance adjustments – Hydrostatically
lubricated slide ways – slide way design – pressure distribution – antifriction ways –
design – construction.
UNIT IV SPINDLES AND SPINDLE SUPPORTS 8
Spindle units – materials – spindle design – spindle bearings – types of materials –
constructions.
UNIT V MACHINE TOOL DYNAMICS 9
Dynamic system – elastic system – working processes – vibration in machine tools – self
excited vibration and dynamic stability – basic principles of chatter – effects of vibration –
vibration elimination – damping – isolation of vibration – dynamic absorber with damping.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. G.C. Sen and A.Battacharya, “Principles of machine tools”, New central book agency,
1999
2. N.K.Metha, “Machine Tool Design and Numerical control”, Tata McGraw Hill
publishing company, 1996
REFERENCES:
1. Manfred week, “Hand Book of machine tools – vol1, vol 2, vol.3 John Wiley & Sons,
1984.
2. Acherkan.N, “Machine Tool Design”, vol 3, MIR publishers, 1978
PR2026 PRODUCTION MANAGEMENT L T P C
3 0 0 3
UNIT I PRINCIPLES OF MANAGEMENT AND PERSONNEL MANAGEMENT 7
General principles of management – management functions – organization – types –
comparison – functions of personnel management – recruitment training
leadership/motivation – communication – Conflict industrial relations – trade union.
UNIT II INVENTORY MANAGEMENT 11
75
Purpose of Inventory – Cost related to inventors – Basic EOQ model – variations in EOQ
model – Finite Production quality discounts – ABC Analysis – MRP Analysis.
UNIT III OPERATIONS MANAGEMENT 10
Plant Location – Layout – Materials Handling – Method Study – Time Study –
Ergonomics – Aggregate Planning – Value Analysis
UNIT IV FINANCIAL MANAGEMENT 10
Capital – Types – sources – break even analysis – financial statements – income
statement – balance – balance sheet – capital budgeting – working capital management
– inventory pricing.
UNIT V MARKETING MANAGEMENT 7
Functions of marketing – Sales promotion methods – advertising – product packaging –
marketing variables – distribution channels – organization – market research market
research techniques.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. R. Kesavan, C.Elanchezhian and T.Sundar Selwyn – Engineering management –
Eswar Press, 2005
2. K. Panneerselvam – Production and Operations Management – Prentice Hall of India,
2003
REFERENCES:
1. Koont and G’donnel-Essentials of Management, McGraw Hill 1992.
2. Philips Kotler – Principles of marketing, Prentice Hall of India, 1995
3. I.M. Pandey – Financial Management, Vikas Publishing house, 1995
4. K.K.Ahuja – Personal Management, Kalyane Publication 1992
5. Martand T. Telesand – Industrial and Business management – S.Chand & Co., 2001
PR2027 ERGONOMICS L T P C
3 0 0 3
OBJECTIVES:
To introduce the concepts of man machine systems and techniques of providing human
comfort in man-making work systems.
UNIT I INTRODUCTION 9
Inter disciplinary nature of ergonomics modern ergonomics human performance –
information processing – factors affecting human performance – physical workload and
energy expenditure.
UNIT II WORK SPACE DESIGN 9
Anthropometry – workspace design for standing and seatedworkers – Arrangements of
components within a physical space – Interpersonal aspect of workplace design.
UNIT III DESIGN OF EQUIPMENT 9
76
Programme factors to be considered, design of displays and controls – design for
maintainability – heat stresses – manual lifting.
UNIT IV DESIGN FOR ENVIRONMENT 9
Illumination – Climate – Noise – Vibration – Heat, cold – Lighting design considerations –
Effect of noise on task performance.
UNIT V RECENT ADVANCES AND TRENDS 9
Legislative trends – Trends in work system design – occupational diseases – Application
of Ergonomcis in automobiles.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Martin Helander, A guide to Ergonomics of Manufacturing, TMH, 1996.
REFERENCES:
1. Bridger, R.S. Introduction to Ergonomics, McGraw Hill, 1995.
2. Micormic, J. Human factors in Engineering and Design, McGraw Hill, 1992.
3. Wilson,J.R.Corlect EN, Evaluation of Human work, A. practical Ergonomcis
4. methodology, Taylor and Frances, 1990.
5. Shackel, B.Richardson S, Human Factors for Inforamtion usability, Cambridge
University, Cambridge University Press, 1991.
ME2030 COMPOSITE MATERIALS L T P C
3 0 0 3
OBJECTIVES:
 To understand the fundamentals of composite material strength and its mechanical
behavior Understanding the analysis of fiber reinforced Laminate design for different
 combinations of plies with different orientations of the fiber.
 Thermo-mechanical behavior and study of residual stresses in Laminates during
processing. Implementation of Classical Laminate Theory (CLT) to study and
analysis for residual stresses in an isotropic layered structure such as electronic
chips.
UNIT I INTRODUCTION, LAMINA CONSTITUTIVE EQUATIONS &
MANUFACTURING 12
Definition –Need – General Characteristics, Applications. Fibers – Glass, Carbon,
Ceramic and Aramid fibers. Matrices – Polymer, Graphite, Ceramic and Metal Matrices –
Characteristics of fibers and matrices. Lamina Constitutive Equations: Lamina
Assumptions – Macroscopic Viewpoint. Generalized Hooke’s Law. Reduction to
Homogeneous Orthotropic Lamina – Isotropic limit case, Orthotropic Stiffness matrix (Qij),
Typical Commercial material properties, Rule of Mixtures. Generally Orthotropic Lamina –
Transformation Matrix, Transformed Stiffness. Manufacturing: Bag Moulding –
Compression Moulding – Pultrusion – Filament Winding – Other Manufacturing
Processes
UNIT II FLAT PLATE LAMINATE CONSTITUTE EQUATIONS 10
Definition of stress and Moment Resultants. Strain Displacement relations. Basic
Assumptions of Laminated anisotropic plates. Laminate Constitutive Equations –
Coupling Interactions, Balanced Laminates, Symmetric Laminates, Angle Ply Laminates,
Cross Ply Laminates. Laminate Structural Moduli. Evaluation of Lamina Properties from
77
Laminate Tests. Quasi-Isotropic Laminates. Determination of Lamina stresses within
Laminates.
UNIT III LAMINA STRENGTH ANALYSIS 5
Introduction - Maximum Stress and Strain Criteria. Von-Misses Yield criterion for Isotropic
Materials. Generalized Hill’s Criterion for Anisotropic materials. Tsai-Hill’s Failure
Criterion for Composites. Tensor Polynomial (Tsai-Wu) Failure criterion. Prediction of
laminate Failure
UNIT IV THERMAL ANALYSIS 8
Assumption of Constant C.T.E’s. Modification of Hooke’s Law. Modification of Laminate
Constitutive Equations. Orthotropic Lamina C.T.E’s. C.T.E’s for special Laminate
Configurations – Unidirectional, Off-axis, Symmetric Balanced Laminates, Zero C.T.E
laminates, Thermally Quasi-Isotropic Laminates
UNIT V ANALYSIS OF LAMINATED FLAT PLATES 10
Equilibrium Equations of Motion. Energy Formulations. Static Bending Analysis. Buckling
Analysis. Free Vibrations – Natural Frequencies
TOTAL: 45 PERIODS
TEXT BOOK:
1. Gibson, R.F., Principles of Composite Material Mechanics, McGraw-Hill, 1994,
Second Edition - CRC press in progress.
2. Hyer, M.W., “Stress Analysis of Fiber – Reinforced Composite Materials”, McGraw-
Hill, 1998
REFERENCES:
1. Issac M. Daniel and Ori Ishai, “Engineering Mechanics of Composite Materials”,
Oxford University Press-2006, First Indian Edition - 2007
2. Mallick, P.K., Fiber –”Reinforced Composites: Materials, Manufacturing and Design”,
Maneel Dekker Inc, 1993.
3. Halpin, J.C., “Primer on Composite Materials, Analysis”, Techomic Publishing Co.,
1984.
4. Agarwal, B.D., and Broutman L.J., “Analysis and Performance of Fiber Composites”,
John Wiley and Sons, New York, 1990.
5. Mallick, P.K. and Newman, S., (edition), “Composite Materials Technology:
Processes and Properties”, Hansen Publisher, Munish, 1990.
PR2028 PROCESSING OF POLYMER AND COMPOSITES L T P C
3 0 0 3
UNIT I INTRODUCTION 8
Classification of polymers – properties and applications of selective engineering polymers
– fundamentals of composites – need for composites – enhancement of properties –
classification of composites – matrix polymer matrix composites (PMC), metal matrix
composites (MMC), Ceramic matrix composites (CMC) reinforcement – particle reinforced
composites, fibre reinforced composites, applications of various types of composites.
UNIT II POLYMER MATRIX COMPOSITES 12
Polymer matrix resins – thermosetting resins, thermoplastic resins – reinforcement fibres
– rovings – woven fabrics – non woven random mats – various types of fibres, PMC
78
processes – hand lay up processes – spray lay up processes – compression moulding –
reinforced reaction injection moulding – resin transfer moulding – poltrusion – filament
winding – injection moulding fibre reinforced plastics (FRP) (Glass fibre reinforced
plastics (GRP).
UNIT III METAL MATRIX COMPOSITES 9
Characteristics of MMC, various types of metal matrix composites alloy vs. MMC,
advantages of MMC limitations of MMC – Metal matrix – reinforcements – particles –
fibres. Effect of reinforcement – volume fraction – Rule of mixtures, processing of MMC –
Powder metallurgy process diffusion bonding – stir casting squeeze casting.
UNIT IV CERAMICS MATRIX COMPOSITES 9
Engineering ceramic materials – properties – advantages – limitations – Monolithic
ceramics – Need for CMC – Ceramic matrix – various types of ceramic matrix composites
– oxide ceramics – non oxide ceramics – aluminium oxide – silicon nitride –
reinforcements – particles – fibres – whiskers. Sintering- Hot pressing – Cold isostatic
pressing (CIPing) – Hot isostatic pressing (HIPing).
UNIT V ADVANCES IN POLYMERS & COMPOSITES 7
Carbon/carbon composites – advantages of carbon matrix – limitations of carbon matrix
carbon fibre – chemical vapour deposition of carbon on carbon fibre perform. Solgel
technique. Composites for aerospace industrial applications.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Mathews F.L. and Rawings R.D., “Composite materials, Engineering and Science”,
Chapman.
2. Chawla K.K. “Composite Materails”, Springer Verlag, 1987
3. Kenneth G.Budinski & Michael K. Budinski, “Engineering Materials”, Prentice Hall of
India pvt ltd., 4th Indian reprint, 2002
REFERENCES:
1. T.W.Clync and P.J. Withers, “Introduction to Metal Matrix Composites”. Cambridge
University Press, 1993.
2. B.Strong, “Fundamentals of composite manufacturing, SME, 1989
3. S.C.Sharma, “Composite materials”, Narosa publications, 2000
4. “Short term course on advances in composite materials”, “composite technology
centre, department of metallurgy, iit – madras, December 2001.
5. Brydson, Hand book of plastic processing
6. Weatherhead R.G. “FRP technology” (Fibre Reinforced Resin System), Applied
Science Publishers Limited, London, 1990.
PR2029 ENGINEERING ECONOMICS AND FINANCIAL MANAGEMENT L T P C
3 0 0 3
UNIT I FINANCIAL ACCOUNTING 13
Accounting principles – basic records depreciation – depreciation methods – preparation
and interpretation of profit and loss statement – balance sheet – fixed assets – current
assets.
79
UNIT II PROFIT VALUE ANALYSIS 10
Cost valume profit relationship – relevant costs in decision making profit management
analysis – break even analysis – margin of safety Angle of incident & multi product break
even analysis – Effect of changes in volume selling price fixed cost and variable cost on
profit.
UNIT III WORKING CAPITAL MANAGEMENT 8
Current assets and liability decisions – estimation of working capital requirements –
Management of accounts receivable – Inventory – cash – inventory valuation methods.
UNIT IV CAPITAL BUDGETING 7
Significance of capital budgeting – payback period – present value method – Accounting
rate of return method.
UNIT V ENGINEERING ECONOMICS 7
Economics – Engineering economics – Demand analysis Laws of demand – Production
and cost – Pricing methods
TOTAL: 45 PERIODS
TEXT BOOKS:
1. R. Kesavan, C.Elanchezhian and T.Sundar Selwyn – Engineering Economics and
Financial Accounting, Laxmi Publications 2005
2. S.N.Maheswaran, Management Accounting and Financial Control, Sultan Chand,
1992.
REFERENCES:
1. C.James, Vanhorn, Fundamentals of Financial management PHI 1996
2. Charles T.Homgren, Cost Accounting, PHI 1985
PR2030 PURCHASING AND MATERIALS MANAGEMENT L T P C
3 0 0 3
UNIT I FUNCTIONS OF MATERIALS MANAGEMENT 6
Introduction to materials management – objectives – Organization – Functions –
Operating Cycle – Value analysis – Make or buy decisions.
UNIT II PURCHASING MANAGEMENT 8
Purchasing policies and procedures – Selection of sources of supply – Vendor
development – Vendor evaluation and rating – Methods of purchasing – Imports – Buyer
– Seller relationship – Negotiations - Insurance and claims managements
80
UNIT III STORES MANAGEMENT 8
Store function – Location – Layout – Stock taking – Materials handling – codification –
Inventory pricing – MIS for stores management
UNIT IV MATERIALS PLANNING 12
Forecasting - ABC analysis – Materials requirements planning - Inventory systems –
Quantity – periodic – Deterministic models – Aggregate planning – JIT.
UNIT V INVENTORY MANAGEMENT 11
Basic EOQ Model – Discount Model - Finite Production – Lot size under constraints –
Application of O.R. Techniques in Materials Management.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Lamer Lee and Donald W.Dobler, Purchasing and Material Management, Text and
Cases, Tata McGraw Hill, 1996.
REFERENCES:
1. Gopalakrishnan P.Handbook of Materials Management, Prentice Hall of India, 1996.
2. Guptha P.K. and Manmohan, Problems in Operations Research, Sultan Chand &
Sons, 1994
3. R. Kesavan, C.Elanchezhian and T.Sundar Selwyn, Engineering Management, Eswar
Press 2005
ME2038 OPERATIONS RESEARCH L T P C
(Common to Mechanical, Automobile ) 3 0 0 3
OBJECTIVES:
 To create awareness about optimization in utilization of resources.
 To understand and apply operations research techniques to industrial operations.
UNIT I LINEAR MODEL 10
The phases of OR study – formation of an L.P model- graphical solution – simplex
algorithm – artificial variables technique– Big M method, two phase method, Duality in
LPP. Transportation problems- VAM – MODI technique, Assignment problems.
UNIT II NETWORK MODELS 8
Shortest route – minimal spanning tree - maximum flow models – project network- CPM
and PERT network-critical path scheduling.
UNIT II INVENTORY MODEL 9
Types of Inventory- EOQ –ERL- Deterministic inventory problems – Price breaks -
Stochastic inventory problems- selective inventory control techniques.
81
UNIT II REPLACEMENT MODELS 9
Replacement of items that deteriorate with time – value of money changing with time –not
charging with time – optimum replacement policy – individual and group replacement.
Sequencing problem: models with n jobs with 2 machines – problem with n jobs with m
machines.
UNIT III QUEUING THEORY 9
Queuing models – queuing systems and structures – notation –parameter – single server
and multiserver models – Poisson input – exponential service – constant rate service –
infinite population.
TOTAL: 45 PERIODS TEXT BOOK:
1. Wayne.L.Winston, Operations research applications and algorithms, Thomson
learning,4th edition 2007.
2. Taha H.A, “Operation Research”, Pearson Education sixth edition, 2003
REFERENCES:
1. Frederick.S.Hiller and Gerald.J.Lieberman, “Operations research concepts and
cases”, TMH (SIE) 8th edition.
2. J.K.Sharma, “Operations research theory and applications”, Macmillan India .3rd
edition 2007,
3. Hira and Gupta “ Problems in Operations Research”, S.Chand and Co,2002.
4. Panneerselvam, “Operations Research” Prentice Hall of India, 2003.
5. G Srinivasan, “Operations research principles and applications”, PHI (EEE) 2007.
6. Wagner, “Operations Research”, Prentice Hall of India, 2000.
PR2031 NON-DESTRUCTIVE TESTING METHODS L T P C
3 0 0 3
AIM:
To impart knowledge on Non Destructive Testing procedures.
OBJECTIVES :
 To understand principle behind various NDT techniques.
 To study about NDT equipments and accessories.
 To learn working procedures of various NDT techniques.
PRE-REQUISITES: Basic knowledge on various process defects
UNIT I NON-DESTRUCTIVE TESTING: AN INTRODUCTION 6
Introduction to various non-destructive methods- Comparison of Destructive and Non
destructive Tests, Visual Inspection, Optical aids used for visual inspection, Applications.
UNIT II LIQUID PENETRANT TESTING AND MAGNETIC PARTICLE TESTING 10
Physical principles, procedure for penetrant testing, Penetrant testing materials,
Penetrant testing methods – Applications
Principle of MPT, Magnetising technical and procedure used for testing a component ,
Equipment used for MPT , Applications
UNIT III EDDY CURRENT TESTING AND ACOUSTIC EMISSION TESTING 10
82
Principles, Instrumentation for ECT, Various Techniques – High sensitivity Techniques,
Single, Multi and high frequency ECT, Applications
Principle of AET,AE signal parameters, Applications.
UNIT IV ULTRASONIC TESTING 10
Principle, Ultrasonic transducers, Inspection Methods – Normal Incident Pulse-echo
Inspection, Through - transmission Testing, angle Beam Pulse-echo testing, Techniques
for Normal Beam Inspection, Ultrasonic Flaw detection Equipment, Modes of display – Ascan,
B-Scan & C- Scan- Applications
UNIT V RADIOGRAPHY, COMPARISON AND SELECTION OF NDT METHODS 9
Basic principle, Effect of radiation on Film, Radiographic imaging – Inspection
Techniques – Single wall single image, Double wall Penetration & Multiwall Penetration
technique – Comparison and selection of various NDT techniques
TOTAL: 45 PERIODS TEXT BOOKS:
1. Baldev raj, T Jeyakumar, M. Thavasimuthu “Practical Non Destructive Testing”
Narosa publishing house, New Delhi, 2002
REFERENCES:
1. Krautkramer. J., “Ultra Sonic Testing of Materials”, 1st Edition, Springer – Verlag
Publication, New York, 1996.
2. Peter J. Shull “Non Destructive Evaluation: Theory, Techniques and Application”
Marcel Dekker, Inc., New York, 2002
3. www.ndt.net
4. Baldev Raj and B.Venkataraman, “Practical Radiology”, Narosa Publishing House,
2004
5. Birchan.B, “Non-Destructive Testing”, Oxford, London, 1975
PR2032 SIMULATION OF MANUFACTURING SYSTEMS L T P C
3 0 0 3
OBJECTIVE:
To introduce the concepts of simulation and to apply them for manufacturing system
UNIT I INTRODUCTION 8
Basic concept of system – elements of manufacturing system - concept of simulation –
simulation as a decision making tool – types of simulation – system modeling – types of
modeling.
UNIT II RANDOM NUMBERS 10
83
Probability and statistical concepts of simulation – Pseudo random numbers – methods of
generating random numbers – discrete and continuous distribution – testing of random
numbers – sampling - simple, random and simulated.
UNIT III DESIGN OF SIMULATION EXPERIMENTS 10
Problem formulation – data collection and reduction – time flow mechanical – key
variables - logic flow chart starting condition – run size – experimental design
consideration – output analysis, interpretation and validation – application of simulation in
engineering industry.
UNIT IV SIMULATION LANGUAGE 9
Study of GPSS (Basic blocks only) Generate, Queue, Depart, Size, Release, Advance,
Terminate, Transfer, Enter and Leave.
UNIT V CASE STUDIES 10
Development of simulation models using GPSS for queuing, production, inventory,
maintenance and replacement systems, (Students may be asked to prepare and present
the case studies)
TOTAL: 45 PERIODS TEXT BOOK:
1. Jerry Banks and John S.Carson, “Discrete event system simulation”, Prentice Hall
1991
REFERENCES:
1. John H.Mize and J.Grady Cox, “Essential of simulation” – Prentice hall 1989.
2. Geoffrey Gordon “System simulation” – Prentice Hall of India, 1992
3. Jeffrey L.Written, Lonnie D, Bentley and V.M. Barice, “System analysis and Design
Methods”, Galgotia publication, 1995
4. Averill M.Law and W.David Kelton, “Simulation Modelling and analysis”, McGraw Hill
International Editions, 1991
5. Shannon R.E., “System simulation”, Prentice Hall 1993.
PR2033 RELIABILITY ENGINEERING L T P C
3 0 0 3
OBJECTIVES:
To stress the importance of reliability in Engineering and products also
the concept of maintability, failure modes and testing methods.
UNIT I CONCEPTS OF RELIABILITY, SYSTEM AND MODELS 12
Definition of reliability – reliability Vs quality-reliability function-MTTF – hazard rate
function- bathtub curve – derivation of the reliability function-constant failure rate model –
time dependent failure models. Weibull distribution – normal distribution – the lognormal
distribution. Serial configuration – parallel configuration – combined series parallel
systems – system structure function, minimal cuts and minimal paths – Markov analysis –
load sharing systems, standby system, degraded systems, three state devices –
covariate models, static models, dynamic models, physics of failure models
84
UNIT II DESIGN FOR RELIABILITY AND MAINTAINABILITY 12
Reliability design process – system effectiveness – economic analysis and life cycle cost
– reliability allocation – optimal, Arinc, Agree, - Design methods – parts and material
selection, derating, stress-strength analysis – failure analysis – identification of failure
mode – determination of causes – assessment of effects – classification of seventy –
computation of critically index – corrective action – system safety and FTA. Analysis of
downtime – the repair time distribution – stochastic point processes – system repair time
– reliability under preventive maintenance – state dependent systems with repair –
MTTR-mean system downtime – MTR – MH/OH – cost model – fault isolation and self
diagnostics – repair Vs replacement – replacement model – proactive, preventive,
predictive maintenance – maintenance and spares provisioning – maintainability
prediction and demonstration – concepts and definition of availability.
UNIT III OPTIMIZATION OF SYSTEM RELIABILITY 7
Optimization techniques for system reliability with redundancy – heuristic methods
applied to optimal system reliability- redundancy allocation by dynamic programming –
reliability optimization by non linear programming.
UNIT IV THE ANALYSIS OF FAILURE DATA AND RELIABILITY TESTING 7
Data collection – empirical methods – ungrouped and grouped complete, censored data –
static life estimation – test time calculation – burn in testing, acceptance, sequential,
binomial testing – accelerated life testing – ther acceleration models – experimental
design – reliability growth process – idealized growth curve – various growth models –
identifying failure and repair distributions.
UNIT V PACKAGING AND TRANSPORTATION FOR RELIABILITY 7
Objectives – preservation-packaging – transportation and subsequent storage – reliability
and the customer - Purchase of equipment – installation – commissioning a new system
– reliability prediction and control – reliability management – the people concerned with
reliability, coordination, training
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Charles E. Ebling, “An introduction to Reliability and Maintainability Engg”, Tata
McGraw-Hill, 2000.
REFERENCES:
1. Patrick D T o’connor, “Practical Reliability Engineringt”, John-Wiley and Sons inc,
2002.
2. David J Smith, “Reliability, Maintainability and Risk: Practical Methods for Engineers”,
Butterworth, 2002
3. Way kuo, Rajendra Prasad V, Frank A and Tillman, ching- lai Hwang “Optimal
Reliability Design and Applciations”, Cambridge University Press P ltd., 2001.
4. Srinath I.S, Engineering Design and Reliability, ISTE, 1999.
5. Oleg Vinogradov, “Introduction to Mechanical Reliability: A Designers Approach,
Hemisphere Publications, 1991.
85
PR2034 MACHINE TOOL CONTROL & CONDITION MONITORING L T P C
3 0 0 3
OBJECTIVES:
 To understand the control system of machine tools and its applications
 To understand the objectives, aims and methodology of machine tool condition
onitoring and diagnostics.
UNIT I OVERVIEW OF AUTOMATIC CONTROLS IN MACHINE TOOLS 6
Open loop – closed loop system – block diagram representation of machine tool control
systems.
UNIT II COMPUTER CONTROL SYSTEM 15
Process computer-peripherals – Data logger-Direct digital control-Supervisory computer
control-Adaptive control-types-adaptive control for turning, milling, grinding and EDMProgrammable
logic controller-Functions-applications in machine tools.
UNIT III DRIVE SYSTEMS IN MACHINE TOOLS 8
Electrical, hydraulic and pneumatic types – servo motor-stepper motor-ball screw
mechanism. Feed back devices-Syncro, resolver, diffraction gratings, potentiometer, and
inductosyn-encoders-application in machine tools.
UNIT IV CONDITION MONITORING 8
Condition monitoring techniques – Visual, temperature, vibration, lubricant, thickness,
noise and sound. Condition monitoring of machine tools.
UNIT V MACHINE TOOL DIAGNOSTICS 8
Objectives-aims-examples of monitoring and diagnosis-control structures for machine
diagnosis-utilization of diagnostic results.
TOTAL: 45 PERIODS
REFERENCES:
1. Manfred weck, “Hand book of machine tools – Vol.3, John Wiley & Sons, 1984.
2. Sushil Kumar Srivstava “ industrial maintenance management” S.Chand & company
ltd., New Delhi, 1998.
3. Mikell P.Groover, “Automation Production system and Computer Integrated
Manufacturing”, Prentice Hall of India, Pvt.Ltd., 1995.
PR 2035 MINI PROJECT L T P C
0 0 6 3
OBJECTIVES:
1. The students in batches (not exceeding three in a batch) have to take up a project in
the area of manufacturing engineering.
2. Each batch is guided by a faculty member. The students have to select a suitable
problems, design, prepare the drawings, produce the components, assemble and
commission the project.
3. The students have to prepare and present a detailed project report at the end of the
VIII semester.
4. The evaluation will ne made for the continuous internal assessment for the Project by
a committee nominated by the Head of the Department.
86
GE2025 PROFESSIONAL ETHICS IN ENGINEERING L T P C
3 0 0 3
UNIT I ENGINEERING ETHICS 9
Senses of ‘Engineering Ethics’ – Variety of moral issues – Types of inquiry – Moral
dilemmas – Moral Autonomy – Kohlberg’s theory – Gilligan’s theory – Consensus and
Controversy – Professions and Professionalism – Professional Ideals and Virtues – Uses
of Ethical Theories
UNIT II ENGINEERING AS SOCIAL EXPERIMENTATION 9
Engineering as Experimentation – Engineers as responsible Experimenters – Research
Ethics - Codes of Ethics – Industrial Standards - A Balanced Outlook on Law – The
Challenger Case Study
UNIT III ENGINEER’S RESPONSIBILITY FOR SAFETY 9
Safety and Risk – Assessment of Safety and Risk – Risk Benefit Analysis – Reducing
Risk – The Government Regulator’s Approach to Risk - Chernobyl Case Studies and
Bhopal
UNIT IV RESPONSIBILITIES AND RIGHTS 9
Collegiality and Loyalty – Respect for Authority – Collective Bargaining – Confidentiality –
Conflicts of Interest – Occupational Crime – Professional Rights – Employee Rights –
Intellectual Property Rights (IPR) - Discrimination
UNIT V GLOBAL ISSUES 9
Multinational Corporations – Business Ethics - Environmental Ethics – Computer Ethics -
Role in Technological Development – Weapons Development – Engineers as Managers
– Consulting Engineers – Engineers as Expert Witnesses and Advisors – Honesty –
Moral Leadership – Sample Code of Conduct
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Mike Martin and Roland Schinzinger, “Ethics in Engineering”, McGraw Hill, New York
(2005).
2. Charles E Harris, Michael S Pritchard and Michael J Rabins, “Engineering Ethics –
Concepts and Cases”, Thompson Learning, (2000).
REFERENCES:
1. Charles D Fleddermann, “Engineering Ethics”, Prentice Hall, New Mexico, (1999).
2. John R Boatright, “Ethics and the Conduct of Business”, Pearson Education, (2003)
3. Edmund G Seebauer and Robert L Barry, “Fundamentals of Ethics for Scientists and
Engineers”, Oxford University Press, (2001)
4. Prof. (Col) P S Bajaj and Dr. Raj Agrawal, “Business Ethics – An Indian Perspective”,
Biztantra, New Delhi, (2004)
5. David Ermann and Michele S Shauf, “Computers, Ethics and Society”, Oxford
University Press, (2003)
87
ME2035 ENTREPRENEURSHIP DEVELOPMENT L T P C
(Common to Mechanical, Production & Automobile) 3 0 0 3
OBJECTIVE:
 Study of this subject provides an understanding of the scope of an entrepreneur, key
areas of development, financial assistance by the institutions, methods of taxation
and tax benefits, etc.
UNIT I ENTREPRENEURSHIP 9
Entrepreneur – Types of Entrepreneurs – Difference between Entrepreneur and
Intrapreneur – Entrepreneurship in Economic Growth, Factors Affecting Entrepreneurical
Growth.
UNIT II MOTIVATION 9
Major Motives Influencing an Entrepreneur – Achievement Motivation Training, self
Rating, Business Game, Thematic Apperception Test – Stress management,
Entrepreneurship Development Programs – Need, Objectives.
UNIT III BUSINESS 9
Small Enterprises – Definition, Classification – Characteristics, Ownership Structures –
Project Formulation – Steps involved in setting up a Business – identifying, selecting a
Good Business opportunity, Market Survey and Research, Techno Economic Feasibility
Assessment – Preparation of Preliminary Project Reports – Project Appraisal – Sources
of Information – Classification of Needs and Agencies.
UNIT IV FINANCING AND ACCOUNTING 9
Need – Sources of Finance, Term Loans, Capital Structure, Financial Institution,
management of working Capital, Costing, Break Even Analysis, Network Analysis
Techniques of PERT/CPM – Taxation – Income Tax, Excise Duty – Sales Tax.
UNIT V SUPPORT TO ENTREPRENEURS 9
Sickness in small Business – Concept, Magnitude, causes and consequences, Corrective
Measures – Government Policy for Small Scale Enterprises – Growth Strategies in small
industry – Expansion, Diversification, Joint Venture, Merger and Sub Contracting.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. S.S.Khanka “Entrepreneurial Development” S.Chand & Co. Ltd. Ram Nagar New
Delhi, 1999.
2. Kuratko & Hodgetts, “Enterprenuership – Theory, process and practices”, Thomson
learning 6th edition.
REFERENCES:
1. Hisrich R D and Peters M P, “Entrepreneurship” 5th Edition Tata McGraw-Hill, 2002.
2. Mathew J Manimala,” Enterprenuership theory at cross roads: paradigms and praxis”
Dream tech 2nd edition 2006.
3. Rabindra N. Kanungo “Entrepreneurship and innovation”, Sage Publications, New
Delhi, 1998.
4. EDII “ Faulty and External Experts – A Hand Book for New Entrepreneurs Publishers:
Entrepreneurship Development” Institute of India, Ahmadabad, 1986.
88
PR2036 MACHINE VISION L T P C
3 0 0 3 OBJECTIVE:
To understand the principle, importance and application of machine vision system in
Manufacturing and measurement
UNIT I INTRODUCTION TO MACHINE VISION 6
Machine Vision use of machine vision – tasks for a vision system – relation to other fields
– place of vision in CIM.
UNIT II IMAGE ACQUISITION AND CONVERSION 6
Colour systems – light sources – lighting techniques – image formation by lensing –
image scanning – television cameras – sensors, charge coupled devices – camera and
system interface – frame buffers and frame grabbers – digital and smart camers.
UNIT III IMAGE PROCESSING DECISION MAKING 12
Processing of binary images – thresholding, geometrical properties, topological properties
– processing of gray scale images statistical operations, spatial operations, segmentation
edge detection, morphological operations – image analysis – factors extraction – decision
making.
UNIT IV PATTERN RECOGNITION 9
Fundamentals – parametric classifiers – nonparametric, classifiers nearest neighbor
CART, neural networks, generic classifiers.
UNIT V MACHINE VISION APPLICATIONS 12
Applications in user industries automotive, semiconductor, electronic manufacturing,
printing industries etc. – generic applications founding manufacturing metrology,
inspection assembly verification – application analysis and implementation.
TOTAL: 45 PERIODS
REFERENCES:
1. Milan sonka, Vaclav hlavac, roger boyie, image processing, analysis and machine
vision publisher, 1995
2. Richard O.Duda, Peter E. Hurt, Pattern Classification and Scene Analysis Publisher,
1973
3. Rafael C. Gonzaies, Richard E. Woods, Digital Image processing publisher, 1992
4. Nella zuech, ‘Understanding & applying machine vision Marceldekker Inc. 2000.
PR 2037 ADVANCES IN OPERATION RESEARCH L T P C
3 0 0 3
OBJECTIVE :
To introduce the advanced OR models and to apply them for Engineering problems
89
UNIT I INTRODUCTION 5
Optimization – Historical Development – Engineering applications of optimization –
Statement of an Optimization problem – classification of optimization problems.
UNIT II CLASSIC OPTIMIZATION TECHNIQUES 10
Linear programming - Graphical method – simplex method – dual simplex method –
revised simplex method – duality in LP – Parametric Linear programming.
UNIT III NON-LINEAR PROGRAMMING 9
Introduction – Lagrangeon Method – Kuhn-Tucker conditions – Quadratic programming –
Separable programming – Stochastic programming
UNIT IV INTEGER PROGRAMMING 11
Cutting plane algorithm – Branch and bound technique - Zero-one implicit enumeration;
Goal programming – geometric programming; Network Techniques – Shortest Path
Model – Minimum Spanning Tree Problem – Maximal flow problem.
UNIT V DYNAMIC PROGRAMMING 10
Formulation – Application to capital budgeting, reliability improvement, shortest path,
solution of LP using DP.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. R. Panneerselvam, “Operations Research”, Prentice Hall of India Private Limited,
New Delhi 1 – 2005
REFERENCES:
1. P.K. Guptha and Man-Mohan, Problems in Operations Research – Sultan chand &
Sons, 1994
2. Ravindran, Philips and Solberg, Operations Research Principles and Practice, John
Wiley & Sons, Singapore, 1992
3. J.K.Sharma, Operations Research – Theory and Applications – Macmillan India Ltd.,
1997
4. Hamdy A. Taha, Operations Research – An Introduction, Prentice Hall of India, 1997
GE2023 FUNDAMENTALS OF NANOSCIENCE L T P C
3 0 0 3
UNIT I INTRODUCTION 10
Nanoscale Science and Technology- Implications for Physics, Chemistry, Biology and
Engineering-Classifications of nanostructured materials- nano particles- quantum dots,
nanowires-ultra-thinfilms-multilayered materials. Length Scales involved and effect on
properties: Mechanical, Electronic, Optical, Magnetic and Thermal properties.
Introduction to properties and motivation for study (qualitative only).
UNIT II PREPARATION METHODS 10
Bottom-up Synthesis-Top-down Approach: Precipitation, Mechanical Milling, Colloidal
routes, Self-assembly, Vapour phase deposition, MOCVD, Sputtering, Evaporation,
Molecular Beam Epitaxy, Atomic Layer Epitaxy, MOMBE.
UNIT III PATTERNING AND LITHOGRAPHY FOR NANOSCALE DEVICES 5
90
Introduction to optical/UV electron beam and X-ray Lithography systems and processes,
Wet etching, dry (Plasma /reactive ion) etching, Etch resists-dip pen lithography
UNIT IV PREPARATION ENVIRONMENTS 10
Clean rooms: specifications and design, air and water purity, requirements for particular
processes, Vibration free environments: Services and facilities required. Working
practices, sample cleaning, Chemical purification, chemical and biological contamination,
Safety issues, flammable and toxic hazards, biohazards.
UNIT V CHARECTERISATION TECHNIQUES 10
X-ray diffraction technique, Scanning Electron Microscopy - environmental techniques,
Transmission Electron Microscopy including high-resolution imaging, Surface Analysis
techniques- AFM, SPM, STM, SNOM, ESCA, SIMS-Nanoindentation
TOTAL: 45 PERIODS
TEXT BOOKS:
1. A.S. Edelstein and R.C. Cammearata, eds., “Nanomaterials: Synthesis, Properties
and Applications”, Institute of Physics Publishing, Bristol and Philadelphia, 1996.
2. N John Dinardo, “Nanoscale charecterisation of surfaces & Interfaces”, 2nd Edition,
Weinheim Cambridge, Wiley-VCH, 2000
REFERENCES:
1. G Timp (Editor), “Nanotechnology”, AIP press/Springer, 1999
2. Akhlesh Lakhtakia (Editor), “The Hand Book of Nano Technology, ”Nanometer
Structure”, Theory, Modeling and Simulations. Prentice-Hall of India (P) Ltd, New
Delhi, 2007.
ME2036 PRODUCTION PLANNING AND CONTROL L T P C
3 0 0 3
OBJECTIVES:
 To understand the various components and functions of production planning and
control such as work study, product planning, process planning, production
scheduling, Inventory Control.
 To know the recent trends like manufacturing requirement Planning (MRP II) and
Enterprise Resource Planning (ERP).
UNIT I INTRODUCTION 9
Objectives and benefits of planning and control-Functions of production control-Types of
production-job- batch and continuous-Product development and design-Marketing aspect
- Functional aspects-Operational aspect-Durability and dependability aspect-aesthetic
aspect. Profit consideration-Standardization, Simplification & specialization-Break even
analysis-Economics of a new design.
UNIT II WORK STUDY 9
Method study, basic procedure-Selection-Recording of process - Critical analysis,
Development - Implementation - Micro motion and memo motion study - work
measurement - Techniques of work measurement - Time study - Production study - Work
sampling - Synthesis from standard data - Predetermined motion time standards.
UNIT III PRODUCT PLANNING AND PROCESS PLANNING 9
Product planning-Extending the original product information-Value analysis-Problems in
lack of product planning-Process planning and routing-Pre requisite information needed
for process planning-Steps in process planning-Quantity determination in batch
production-Machine capacity, balancing-Analysis of process capabilities in a multi product
system.
UNIT IV PRODUCTION SCHEDULING 9
Production Control Systems-Loading and scheduling-Master Scheduling-Scheduling
rules-Gantt charts-Perpetual loading-Basic scheduling problems - Line of balance - Flow
production scheduling-Batch production scheduling-Product sequencing - Production
Control systems-Periodic batch control-Material requirement planning kanban –
Dispatching-Progress reporting and expediting-Manufacturing lead time-Techniques for
aligning completion times and due dates.
UNIT V INVENTORY CONTROL AND RECENT TRENDS IN PPC 9
Inventory control-Purpose of holding stock-Effect of demand on inventories-Ordering
procedures. Two bin system -Ordering cycle system-Determination of Economic order
quantity and economic lot size-ABC analysis-Recorder procedure-Introduction to
computer integrated production planning systems-elements of JUST IN TIME SYSTEMSFundamentals
of MRP II and ERP.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Martand Telsang, “Industrial Engineering and Production Management”, S. Chand
and Company, First edition, 2000.
2. James.B.Dilworth,”Operations management – Design, Planning and Control for
manufacturing and services” Mcgraw Hill International edition1992.
REFERENCES:
1. Samson Eilon, “Elements of production planning and control”, Universal Book
Corpn.1984
2. Elwood S.Buffa, and Rakesh K.Sarin, “Modern Production / Operations
Management”, 8th Ed. John Wiley and Sons, 2000.
3. Kanishka Bedi, “ Production and Operations management”, Oxford university press,
2nd Edition 2007.
4. Melynk, Denzler, “ Operations management – A value driven approach” Irwin
Mcgrawhill.
5. Norman Gaither, G. Frazier, “ operations management” Thomson learning 9th edition
IE, 2007
6. K.C.Jain & L.N. Aggarwal, “Production Planning Control and Industrial Management”,
Khanna Publishers, 1990.
7. S.N.Chary, “Theory and Problems in Production & Operations Management”, Tata
McGraw Hill, 1995.
8. Upendra Kachru, “ Production and operations management – Text and cases” Excel
books 1st edition 2007.
92
ME 2037 MAINTENANCE ENGINEERING L T P C
(Common to Mechanical and Production) 3 0 0 3
OBJECTIVES:
 To enable the student to understand the principles, functions and practices
adapted in industry for the successful management of maintenance activities.
 To explain the different maintenance categories like Preventive maintenance,
condition monitoring and repair of machine elements.
 To illustrate some of the simple instruments used for condition monitoring in
industry.
UNIT I PRINCIPLES AND PRACTICES OF MAINTENANCE PLANNING 10
Basic Principles of maintenance planning – Objectives and principles of planned
maintenance activity – Importance and benefits of sound Maintenance systems –
Reliability and machine availability – MTBF, MTTR and MWT – Factors of availability –
Maintenance organization – Maintenance economics.
UNIT II MAINTENANCE POLICIES – PREVENTIVE MAINTENANCE 9
Maintenance categories – Comparative merits of each category – Preventive
maintenance, maintenance schedules, repair cycle - Principles and methods of
lubrication – TPM.
UNIT III CONDITION MONITORING 9
Condition Monitoring – Cost comparison with and without CM – On-load testing and offload
testing – Methods and instruments for CM – Temperature sensitive tapes – Pistol
thermometers – wear-debris analysis
UNIT IV REPAIR METHODS FOR BASIC MACHINE ELEMENTS 10
Repair methods for beds, slideways, spindles, gears, lead screws and bearings – Failure
analysis – Failures and their development – Logical fault location methods – Sequential
fault location.
UNIT V REPAIR METHODS FOR MATERIAL HANDLING EQUIPMENT 7
Repair methods for Material handling equipment - Equipment records –Job order systems
-Use of computers in maintenance.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Srivastava S.K., “Industrial Maintenance Management”, - S. Chand and Co., 1981
2. Bhattacharya S.N., “Installation, Servicing and Maintenance”, S. Chand and Co., 1995
REFERENCES:
1. White E.N., “Maintenance Planning”, I Documentation, Gower Press, 1979.
2. Garg M.R., “Industrial Maintenance”, S. Chand & Co., 1986.
3. Higgins L.R., “Maintenance Engineering Hand book”, McGraw Hill, 5th Edition, 1988.
4. Armstrong, “Condition Monitoring”, BSIRSA, 1988.
5. Davies, “Handbook of Condition Monitoring”, Chapman &Hall, 1996.
6. “Advances in Plant Engineering and Management”, Seminar Proceedings - IIPE,
1996.



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